ignition FORD FIVE HUNDRED 2005 D258 / 1.G Workshop Manual

The fuel pump shut-off switch is
located in the front passenger
footwell area in the right upper
corner.
To reset the switch:
1. Turn the ignition OFF.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition ON.
5. Wait a few seconds and return
the key to OFF.
6. Make another check for leaks.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
187

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
10 40A* Anti-lock Brake System (ABS)
(Motor)
11 30A* Starter
12 30A* Powertrain Control Module (PCM)
relay
13 20A* ABS (Valves)
14 — Not used
15 — Not used
16 15A** Traction Control Module (TCM)
17 20A** Power point (Console)
18 10A** Alternator
19 40A* Logic feed to SJB, SJB solid state
devices
20 — Not used
21 40A* Rear defroster
22 30A* Power seat motors (passenger)
23 30A* Heated seat modules
24 15A** Fog lamps
25 10A** A/C clutch relay, A/C compressor
clutch
26 — Not used
27 — Not used
28 15A** Fuel relay (Fuel pump driver module,
Fuel pump)
29 80A* SJB power, SJB (Circuit breaker,
Fuses 6, 7, 9, 10, 11 and 15)
30 30A* Driver window motor
31 — Not used
32 — Not used
33 30A* Driver seat motors, Memory module
34 30A* Ignition switch (to SJB)
35 — Not used
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
192

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
36 40A* Front A/C blower motor
37 30A** Front wiper, Front washer
38 5A** Heated Positive Crankcase Ventilation
(PCV) valve
39 — Not used
40 10A** TCM, EVMV, Canister vent, ESM,
Exhaust Gas Oxygen heaters, A/C
clutch
41 15A** PCM, Injectors, Ignition coils, Mass
Air Flow (MAF) sensor
42 — Not used
43 — Not used
44 — Not used
45 — Not used
46 — Not used
47 — Not used
48
12ISO relay Fog lamps
49 — Not used
50 — Not used
51
12ISO relay A/C clutch
52 — Not used
53
12ISO relay Fuel pump driver module, Fuel pump
54 — Not used
55 Full ISO relay PCM relay, PDB fuses 40 and 41
56 Full ISO relay Starter motor solenoid
57 Full ISO relay Front A/C blower motor
58 High current
relayWipers
59 — Not used
60 1A Diode PCM
61 1A Diode PCM
* Cartridge Fuses ** Mini Fuses
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
193

Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems, try a different brand of unleaded gasoline. “Premium”
unleaded gasoline is not recommended for vehicles designed to use
“Regular” unleaded gasoline because it may cause these problems to
become more pronounced. If the problems persist, see your dealer or a
qualified service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world’s automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•The
indicator may come on. For more information on the
Service engine soonindicator, refer to theInstrument Cluster
chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer toscheduled maintenance informationfor the
appropriate intervals for changing the fuel filter.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
235

Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than two automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
236

•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of MPG (L/100 km)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the “Check Engine” light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
239

ENGINE DATA
Engine 3.0L-DOHC V6 engine
Displacement 183 cubic inches
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap 1.32–1.42mm (0.052–0.056 inch)
Ignition system Coil on plug
Compression ratio 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Inches (mm)
(1) Overall length 200.7 (5099)
(2) Overall width 74.5 (1892)
(3) Overall height 61.5 (1561)
(4) Wheelbase 112.9 (2867)
(5) Tread - Front 64.6 (1640)
(5) Tread - Rear 65.0 (1650)
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
250

specifications ..................248, 250
Exhaust fumes ..........................168
F
Fluid capacities .........................246
Foglamps .....................................34
Four-Wheel Drive vehicles
driving off road .......................178
Fuel ............................................231
calculating fuel
economy ............................60, 236
cap ...........................................233
capacity ...................................246
choosing the right fuel ...........234
comparisons with EPA fuel
economy estimates .................239
detergent in fuel .....................235
filling your vehicle with
fuel ...........................231, 233, 236
filter, specifications ........235, 245
fuel pump shut-off switch .....186
improving fuel economy ........236
octane rating ...................234, 250
quality ......................................235
running out of fuel .................235
safety information relating to
automotive fuels .....................231
Fuel pump shut-off switch .......186
Fuses ..........................................187
G
Garage Door Opener
(see Homelink wireless control
system) ........................................55
Gas cap (see Fuel cap) ............233
Gas mileage
(see Fuel economy) .................236
Gauges .........................................14H
Hazard flashers .........................186
Head restraints .....................88, 93
Headlamps ...................................33
aiming ..................................35–36
autolamp system .......................33
bulb specifications ....................38
daytime running lights .............34
flash to pass ..............................35
high beam .................................35
replacing bulbs ...................38–39
turning on and off ....................33
Heating
heating and air conditioning
system ...........................25, 27, 29
Homelink wireless control
system ..........................................55
Hood ..........................................217
I
Ignition ...............................165, 250
Infant seats
(see Safety seats) .....................125
Inspection/maintenance (I/M)
testing ........................................241
Instrument panel ........................45
cleaning ...................................213
cluster ........................................10
lighting up panel and
interior .......................................35
J
Jack ............................................138
positioning ...............................138
storage .....................................138
Jump-starting your vehicle ......194
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Index
258

K
Keyless entry system .................80
autolock .....................................82
Keys
positions of the ignition .........165
L
Lamps
autolamp system .......................33
bulb replacement
specifications chart ..................38
daytime running light ...............34
fog lamps ...................................34
headlamps .....................33, 38–39
headlamps, flash to pass ..........35
instrument panel, dimming .....35
interior lamps ...........................37
replacing bulbs ...................37–42
Lane change indicator
(see Turn signal) ........................37
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........169
Load limits .................................155
Locks
autolock .....................................82
childproof ..................................73
doors ..........................................72
Lubricant specifications ...248, 250
Lug nuts ....................................145
Lumbar support, seats ...............89
M
Message center ...........................59
english/metric button ...............63
system check button ................64
warning messages .....................64
Mirrors ...................................45, 49automatic dimming rearview
mirror ........................................49
fold away ...................................49
side view mirrors (power) .......49
Moon roof ....................................54
Motorcraft parts ................235, 245
O
Octane rating ............................234
Oil (see Engine oil) ..................219
P
Parking brake ............................170
Parts (see Motorcraft parts) ....245
Passenger Occupant
Classification Sensor ...................96
Power adjustable foot pedals .....50
Power distribution box
(see Fuses) ...............................190
Power door locks ........................72
Power mirrors .............................49
Power point .................................46
Power steering ..........................172
fluid, checking and adding ....241
fluid, refill capacity ................246
fluid, specifications .........248, 250
Power Windows ...........................46
R
Radio ......................................17, 20
Relays ........................................187
Remote entry system .................75
illuminated entry ................79–80
opening the trunk .....................76
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Index
259