maintenance FORD FIVE HUNDRED 2006 D258 / 1.G Workshop Manual

Checking automatic transmission fluid at cool temperature
(32°F-81°F [17°C-27°C])
If a fluid check is necessary at a low
fluid temperature (32°F-81°F
[17°C-27°C]), perform the check
using the cold range on the dipstick.
However, the fluid must be re-checked at the proper fluid temperature.
Low fluid level
Do not drive the vehicle if the fluid
level does not show at all on the
dipstick.
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Note:Only one ATF fluid specification has been tested and approved for
use with 6-speed—Premium Automatic Transmission fluid. Mercon fluids
can not be used in a automatic 6-speed without damage or voiding
warranty.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
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If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
MOTORCRAFT PART NUMBERS
Component 3.0L DOHC V6 Duratec engine
Engine air filter element FA-1771
Fuel filter FG-986
Battery BXT-36R
Oil filter FL-820-S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2006 Five Hundred(500)
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Between MAX
and MIN on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L engine 11.6 quarts
(11.0L)
Engine oil
(includes filter
change)
2
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)3.0L engine 6.0 quarts (5.7L)
Fuel tank
capacityN/A All 20.0 gallons
(75.7)
Power steering
fluidMotorcraft
MERCON
AT F3.0L engine Between MAX
and MIN on
reservoir
Automatic
transaxleMotorcraft
Continuously
Variable Chain
Type
Transmission
Fluid
3
CVT automatic
transaxle10.0 quarts
(9.5L)4
Premium
Automatic
Transmission
Fluid
3
6–speed
automatic
transaxle7.4 quarts (7.0L)4
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Owners Guide (post-2002-fmt)
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Fluid Ford Part
NameApplication Capacity
Rear Axle
LubricantMotorcraft SAE
80W-90
Premium Rear
Axle LubricantAWD 1.5 pints (0.7L)
Coupler Volvo
Transmission
Oil, ClutchCoupler 1.5 pints (0.7L)
Power Transfer
Unit (PTU)
fluidMotorcraft
Specialty Power
Transfer Unit
FluidPower Transfer
Unit (PTU)1.9 pints (0.9L)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 101 oz (3.0L)
1Add the coolant type originally equipped in your vehicle.
2Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
3Using any transmission fluid other than those that meet the
recommended specification may cause internal transaxle damage.
4Approximate dry fill capacity. Actual amount may vary during fluid
changes.
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LUBRICANT SPECIFICATIONS
ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 or PM-1-C ESA-M6C25-A
or
WSS-M6C62-A
Door latch,
hood latch,
auxiliary hood
latch, seat
tracks, trunk
and liftgate
latchesMulti-Purpose
GreaseXG-4 or XL-5 ESA-M1C93-B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
Automatic CVT
transaxleMotorcraft
Continuously
Variable Chain
Type
Transmission
Fluid
1
XT-7-QCFT WSS-M2C933–A
Automatic
6-speed
transaxleMotorcraft
Premium
Automatic
Transmission
Fluid
1
XT-8-QAW WSS-M2C924-A
Rear Axle
(AWD)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197–A
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ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Coupler fluid Volvo
Transmission
Oil, Clutch1161641
—
Power Transfer
Unit (PTU)
fluidMotorcraft
Specialty Power
Transfer Unit
FluidXY-75W90–PTU
—
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A (except
CA, OR and NM),
VC-7-B (CA, OR
and NM)WSS
-M97B51–A1
Cooling system
stop leak pelletsMotorcraft
Cooling System
Stop Leak
PelletsVC-6 WSS-M99B37-B6
Power steering
fluidMotorcraft
MERCON
AT FXT-2-QDX MERCON

Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Using any transaxle fluid other than those that meet the
recommended specification may cause internal transaxle damage.
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ENGINE DATA
Engine 3.0L-DOHC V6 engine
Displacement 183 cubic inches
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap (0.052–0.056 inch) 1.32–1.42 mm
Ignition system Coil on plug
Compression ratio 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Inches (mm)
(1) Overall length 200.7 (5099)
(2) Overall width 74.5 (1892)
(3) Overall height 61.5 (1561)
(4) Wheelbase 112.9 (2867)
(5) Tread - Front 64.6 (1640)
(5) Tread - Rear 65.0 (1650)
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5
2
3
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Maintenance and Specifications
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
CVT (continuously variable transaxle) C
Six-speed automatic (Aisin F21) A
2006 Five Hundred(500)
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