maintenance FORD FIVE HUNDRED 2007 D258 / 1.G Workshop Manual

Checking automatic transmission fluid at cool temperature
(32°F-81°F [17°C-27°C])
If a fluid check is necessary at a low
fluid temperature (32°F-81°F
[17°C-27°C]), perform the check
using the cold range on the dipstick.
However, the fluid must be
re-checked at the proper fluid
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level does not show at all on the
dipstick.
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Note:Only one ATF fluid specification has been tested and approved for
use with 6-speed—Premium Automatic Transmission fluid. Mercon fluids
can not be used in a automatic 6-speed without damage or voiding
warranty.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
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If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
MOTORCRAFT PART NUMBERS
Component 3.0L DOHC V6 Duratec engine
Engine air filter element FA-1771
Fuel filter FG-986
Battery BXT-36R
Oil filter FL-820-S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2007 Five Hundred(500)
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidBetween MAX and
MIN on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1 or PM-1-C /
ESA-M6C25-A or
WSS-M6C62-A
Door latch, hood latch,
auxiliary hood latch,
seat tracks, trunk and
liftgate latches— Multi-Purpose GreaseXG-4 or XL-5 /
ESA-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Automatic CVT
transaxle fluid10.0 quarts
(9.5L)
1
Motorcraft Continuously
Variable Chain Type
Transmission Fluid
2
XT-7-QCFT /
WSS-M2C933-A
Automatic 6-speed
transaxle fluid7.4 quarts (7.0L)
1
Motorcraft Premium
Automatic Transmission
Fluid
2
XT-8-QAW /
WSS-M2C924-A
Rear Axle (AWD) fluid 1.5 pints (0.7L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Coupler fluid 1.5 pints (0.7L)Volvo Transmission Oil,
Clutch1161641 /
None
Power Transfer Unit
(PTU) fluid1.9 pints (0.9L)Motorcraft Specialty
Power Transfer Unit
FluidXY-75W90-PTU /
None
2007 Five Hundred(500)
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil (includes
filter change)6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
3
XO-5W20-QSP (US)
CXO-5W20- LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine coolant11.6 quarts
(11.0L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
4
VC-7-B /
WSS-M97B51-A1
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Power steering fluidBetween MAX and
MIN on reservoirMotorcraft MERCON
AT FXT-2-QDX /
MERCON
Windshield washer fluid 101 oz (3.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank 20.0 gallons (75.7) — —
1Approximate dry fill capacity. Actual amount may vary during fluid changes.2Using any transmission fluid other than those that meet the recommended specification may cause
internal transaxle damage.3Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.4Add the coolant type originally equipped in your vehicle.
2007 Five Hundred(500)
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ENGINE DATA
Engine 3.0L-DOHC V6 engine
Displacement 183 cubic inches
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap (0.052–0.056 inch) 1.32–1.42 mm
Ignition system Coil on plug
Compression ratio 10.0:1
Engine drivebelt routing
•3.0L V6 Engine
2007 Five Hundred(500)
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
CVT (continuously variable transaxle) C
Six-speed automatic (Aisin F21) A
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A
Accessory delay ..........................70
Air cleaner filter .......................271
Air conditioning ....................48, 50
Airbag supplemental restraint
system ................131–132, 140, 142
and child safety seats ............133
description ..............132, 140, 142
disposal ....................................145
driver airbag ............134, 141, 143
indicator light .................140, 145
operation .................134, 141, 143
passenger airbag .....134, 141, 143
side airbag ...............................140
All Wheel Drive (AWD),
driving off road .........................195
Antifreeze
(see Engine coolant) ................250
Anti-lock brake system
(see Brakes) ..............................186
Anti-theft system ..............105, 108
arming the system ..................108
disarming a
triggered system .....................109
triggering .................................109
Audio system (see Radio) ...16, 21
Automatic transaxle
fluid, adding ....................268–269
fluid, checking ................268–269
fluid, refill capacities ..............272
fluid, specification ..................272
Automatic transmission
driving an automatic
overdrive .........................191–192
B
Battery .......................................248acid, treating emergencies .....248
jumping a disabled battery ....217
maintenance-free ....................248
replacement, specifications ...271
servicing ..................................248
Belt-Minder.............................126
Booster seats .............................146
Brakes ........................................185
anti-lock ...................................186
anti-lock brake system (ABS)
warning light ...........................186
fluid, checking and adding ....268
fluid, refill capacities ..............272
fluid, specifications .................272
lubricant specifications ..........272
parking ....................................187
shift interlock ..........................189
Bulbs ............................................58
C
Capacities for refilling fluids ....272
Cargo net .....................................90
Cassette tape player ...................16
Cell phone use ..............................7
Changing a tire .........................210
Child safety restraints ..............146
child safety belts ....................146
Child safety seats ......................150
attaching with
tether straps ...........................154
in front seat ............................151
in rear seat ..............................151
Child safety seats -
booster seats .............................146
Cleaning your vehicle
engine compartment ..............235
instrument panel ....................236
interior .....................................237
plastic parts ............................235
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Index
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F
Family entertainment system ....30
Fluid capacities .........................272
Foglamps .....................................55
Four-Wheel Drive vehicles
driving off road .......................195
Fuel ............................................256
calculating fuel
economy ............................82, 261
cap ...........................................258
capacity ...................................272
choosing the right fuel ...........259
comparisons with EPA fuel
economy estimates .................264
detergent in fuel .....................260
filling your vehicle
with fuel ..................256, 258, 261
filter, specifications ........256, 271
fuel pump shut-off switch .....204
improving fuel economy ........261
octane rating ...................260, 274
quality ......................................260
running out of fuel .................260
safety information relating to
automotive fuels .....................256
Fuel pump shut-off switch .......204
Fuses ..........................................204
G
Gas cap (see Fuel cap) ............258
Gas mileage
(see Fuel economy) .................261
Gauges .........................................14
H
Hazard flashers .........................203
Head restraints .........110, 115–116Headlamps ...................................54
aiming ........................................56
autolamp system .......................54
bulb specifications ....................58
daytime running lights .............56
flash to pass ..............................55
high beam .................................55
replacing bulbs ...................59–60
turning on and off ....................54
Heating
heating and air
conditioning system .....46, 48, 50
Homelink wireless
control system .............................77
Hood ..........................................241
I
Ignition ...............................182, 274
Illuminated visor mirror .............65
Infant seats
(see Safety seats) .....................150
Inspection/maintenance
(I/M) testing ..............................266
Instrument panel ........................66
cleaning ...................................236
cluster ........................................10
lighting up panel
and interior ...............................56
J
Jack ............................................210
positioning ...............................210
storage .....................................210
Jump-starting your vehicle ......217
K
Keyless entry system ...............103
autolock .....................................91
keypad .....................................103
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Index
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Rear seat entertainment
system ..........................................30
Relays ........................................204
Remote entry system .................96
illuminated entry ............100, 102
locking/unlocking doors .....96–97
opening the trunk .....................97
panic alarm ...............................97
replacement/additional
transmitters ...............................99
replacing the batteries .............98
Reverse sensing system ...........193
Roadside assistance ..................202
S
Safety Belt Maintenance ..........125
Safety belts
(see Safety restraints) ............117,
121–124
Safety Canopy ...........................142
Safety defects,
reporting ............................231–232
Safety restraints ........117, 121–125
Belt-Minder...........................126
extension assembly ................125
for adults .........................122–124
for children .....................145–146
Occupant Classification
Sensor ......................................119
safety belt maintenance .........125
warning light and chime ........126
Safety seats for children ..........150
Safety Compliance
Certification Label ....................275
Satellite Radio Information ........27
Seats ..........................................110
child safety seats ....................150front seats ...............110, 112, 114
heated ........................................50
memory seat .....................97, 115
SecuriLock passive
anti-theft system .......................105
Servicing your vehicle ..............240
Setting the clock
AM/FM single CD .....................17
AM/FM/In-dash 6 CD ................22
Spare tire
(see Changing the Tire) ...........213
Spark plugs,
specifications .....................271, 274
Specification chart,
lubricants ...................................272
Speed control ..............................72
Starting your vehicle ........182–184
jump starting ..........................217
Steering wheel
controls ......................................75
tilting .........................................65
T
Tilt steering wheel ......................65
Tires ...........................158–159, 210
alignment ................................166
care ..........................................162
changing ..........................210, 213
checking the pressure ............162
inflating ...................................160
label .........................................172
replacing ..................................164
rotating ....................................166
safety practices .......................165
sidewall information ...............168
snow tires and chains ............173
spare tire .................................211
terminology .............................159
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Owners Guide (post-2002-fmt)
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Index
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