engine FORD FIVE HUNDRED 2007 D258 / 1.G Manual PDF

3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the
indicator should stay off
the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
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The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30-second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Refer to thescheduled maintenance informationfor the service
interval schedules.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
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If your transaxle does not engage normally, do not attempt to
drive. The vehicle should be towed to your authorized dealer for
evaluation.
Checking 6–speed automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Checking automatic transmission fluid at operating temperature
(158°F-176°F [70°C-80°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect
the fluid level. The fluid should read
within the hot range on the dipstick
if at normal operating temperature
(158°F-176°F [70°C-80°C]).
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If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
MOTORCRAFT PART NUMBERS
Component 3.0L DOHC V6 Duratec engine
Engine air filter element FA-1771
Fuel filter FG-986
Battery BXT-36R
Oil filter FL-820-S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2007 Five Hundred(500)
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil (includes
filter change)6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
3
XO-5W20-QSP (US)
CXO-5W20- LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine coolant11.6 quarts
(11.0L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
4
VC-7-B /
WSS-M97B51-A1
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Power steering fluidBetween MAX and
MIN on reservoirMotorcraft MERCON
AT FXT-2-QDX /
MERCON
Windshield washer fluid 101 oz (3.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank 20.0 gallons (75.7) — —
1Approximate dry fill capacity. Actual amount may vary during fluid changes.2Using any transmission fluid other than those that meet the recommended specification may cause
internal transaxle damage.3Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.4Add the coolant type originally equipped in your vehicle.
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ENGINE DATA
Engine 3.0L-DOHC V6 engine
Displacement 183 cubic inches
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap (0.052–0.056 inch) 1.32–1.42 mm
Ignition system Coil on plug
Compression ratio 10.0:1
Engine drivebelt routing
•3.0L V6 Engine
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
CVT (continuously variable transaxle) C
Six-speed automatic (Aisin F21) A
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Chrome exhaust tips
Deflectors
Exterior trim kits
Grille inserts
Splash guards
Wheels
Interior style
Consoles
Electrochromatic compass/temperature interior mirrors
Floor mats
Lifestyle
Ash cup / smoker’s package
Cargo organization and management
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A
Accessory delay ..........................70
Air cleaner filter .......................271
Air conditioning ....................48, 50
Airbag supplemental restraint
system ................131–132, 140, 142
and child safety seats ............133
description ..............132, 140, 142
disposal ....................................145
driver airbag ............134, 141, 143
indicator light .................140, 145
operation .................134, 141, 143
passenger airbag .....134, 141, 143
side airbag ...............................140
All Wheel Drive (AWD),
driving off road .........................195
Antifreeze
(see Engine coolant) ................250
Anti-lock brake system
(see Brakes) ..............................186
Anti-theft system ..............105, 108
arming the system ..................108
disarming a
triggered system .....................109
triggering .................................109
Audio system (see Radio) ...16, 21
Automatic transaxle
fluid, adding ....................268–269
fluid, checking ................268–269
fluid, refill capacities ..............272
fluid, specification ..................272
Automatic transmission
driving an automatic
overdrive .........................191–192
B
Battery .......................................248acid, treating emergencies .....248
jumping a disabled battery ....217
maintenance-free ....................248
replacement, specifications ...271
servicing ..................................248
Belt-Minder.............................126
Booster seats .............................146
Brakes ........................................185
anti-lock ...................................186
anti-lock brake system (ABS)
warning light ...........................186
fluid, checking and adding ....268
fluid, refill capacities ..............272
fluid, specifications .................272
lubricant specifications ..........272
parking ....................................187
shift interlock ..........................189
Bulbs ............................................58
C
Capacities for refilling fluids ....272
Cargo net .....................................90
Cassette tape player ...................16
Cell phone use ..............................7
Changing a tire .........................210
Child safety restraints ..............146
child safety belts ....................146
Child safety seats ......................150
attaching with
tether straps ...........................154
in front seat ............................151
in rear seat ..............................151
Child safety seats -
booster seats .............................146
Cleaning your vehicle
engine compartment ..............235
instrument panel ....................236
interior .....................................237
plastic parts ............................235
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washing ....................................233
waxing .....................................234
wheels ......................................234
wiper blades ............................236
Climate control (see Air
conditioning or Heating) ......48, 50
Clock ............................................66
Clock adjust
6-CD in dash .............................22
AM/FM/CD .................................17
Compass, electronic
set zone adjustment .................83
Console ........................................67
overhead ....................................66
Controls
power seat ...............................112
steering column ........................75
Coolant
checking and adding ..............250
refill capacities ................255, 272
specifications ..........................272
Cruise control
(see Speed control) ....................72
Cupholder(s) .............................117
Customer Assistance ................202
Ford Extended
Service Plan ............................229
Getting assistance outside
the U.S. and Canada ..............230
Getting roadside assistance ...202
Getting the service
you need .................................225
Ordering additional
owner’s literature ...................231
Utilizing the
Mediation/Arbitration
Program ...................................229D
Daytime running lamps
(see Lamps) ................................56
Dipstick
automatic transmission
fluid ..................................268–269
engine oil .................................244
Driving under special
conditions ..........................196, 199
sand .........................................197
snow and ice ...........................200
through water .................198, 201
DVD system .................................30
E
Electronic message center .........81
Emergencies, roadside
jump-starting ..........................217
Emission control system ..........264
Engine ........................................274
cleaning ...................................235
coolant .....................................250
idle speed control ...................248
lubrication specifications .......272
refill capacities ........................272
service points ..........................242
starting after a collision .........204
Engine block heater .................185
Engine oil ..................................244
change oil soon warning,
message center .......................244
checking and adding ..............244
dipstick ....................................244
filter, specifications ........247, 271
recommendations ...................247
refill capacities ........................272
specifications ..........................272
Exhaust fumes ..........................185
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Index
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