cooling FORD FLEX 2009 1.G User Guide

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
9 40A* Anti-lock Brake System
(ABS)/AdvanceTrac pump
10 30A* Starter
11 30A* Powertrain Control Module (PCM)
relay
12 20A* ABS/AdvanceTrac valve
13 20A** Left HID
14 10A** Brake on/off (BOO) switch
15 15A** Refrigerator
16 20A** Right HID
17 10A** Alternator
18 20A* Rear quarter panel power point
19 20A* Power point (front console)
20 40A* Rear defroster
21 20A* Rear console power point
22 20A* Sub woofer amp
23 7.5A** PCM Keep alive power, Canister
vent
24 10A** A/C clutch relay
25 25A** Rear wiper
26 20A** Backup relay
27 15A** Fuel relay (Fuel pump driver
module, Fuel pump)
28 80A* Cooling fan
29 30A* E-brake (trailer tow)
30 40A* Battery charge (trailer tow)
31 30A* Auxiliary blower relay
32 30A* Driver seat motors, Memory
module
33 — Not used
34 30A* Power liftgate
35 40A* Front A/C blower motor
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3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect from any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) jumper cable to the positive (+) terminal of
the discharged battery.
Note:In the illustrations,lightning boltsare used to designate the
assisting (boosting) battery.
2. Connect the other end of the positive (+) cable to the positive (+)
terminal of the assisting battery.
+–+–
+–+–
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WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16-A2.
Do not use any special washer fluid
such as windshield water repellent
type fluid or bug wash. They may
cause squeaking, chatter noise, streaking and smearing. Refer to the
Maintenance product specifications and capacitiessection in this
chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
WARNING:If you operate your vehicle in temperatures below
40°F (5°C), use washer fluid with antifreeze protection. Failure
to use washer fluid with antifreeze protection in cold weather could
result in impaired windshield vision and increase the risk of injury or
accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
CHANGING THE WIPER BLADES
1. Pull the wiper arm away from the
vehicle. Turn the blade at an angle
from the wiper arm. Push the lock
pin manually to release the blade
and pull the wiper blade down
toward the windshield to remove it
from the arm.
2. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
Replace wiper blades at least once per year for optimum performance.
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If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir,when the
engine is cool,until the appropriate fill level is obtained.
WARNING:Do not add engine coolant when the engine is hot.
Steam and scalding liquids released from a hot cooling system
can burn you badly. Also, you can be burned if you spill coolant on hot
engine parts.
WARNING:Do not put engine coolant in the windshield washer
fluid container. If sprayed on the windshield, engine coolant
could make it difficult to see through the windshield.
•Add Motorcraft Premium Gold Engine Coolant or equivalent
meeting Ford specification WSS-M97B51-A1.Refer to
Maintenance product specifications and capacitiesin this chapter.
Note:Do not use stop leak pellets or cooling system sealants/additives
as they can cause damage to the engine cooling and/or heating systems.
This damage would not be covered under your vehicle’s warranty.
•Do not add/mix an orange-colored, extended life coolant such
as Motorcraft Specialty Orange Engine Coolant, meeting Ford
specification WSS-M97B44-D, or DEX-COOL
brand with the
factory-filled coolant.Mixing Motorcraft Specialty Orange Engine
Coolant or any orange-colored extended life product such as
DEX-COOL
brand with your factory filled coolant can result in
degraded corrosion protection.
•A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
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•Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
•Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the “FULL COLD” level. For all other vehicles which have a
coolant degas system with a pressurized cap, or if it is necessary to
remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
WARNING:To reduce the risk of personal injury, make sure the
engine is cool before unscrewing the coolant pressure relief cap.
The cooling system is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
Add the proper mixture of coolant and water to the cooling system by
following these steps:
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture, to
within the “COLD FILL RANGE” or the “FULL COLD” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. Cap must be tightly
installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant). If the concentration is not 50/50
(protection to –34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
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Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toMaintenance product specifications and capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this section.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
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If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The coolant temperature warning
light
will illuminate.
•The service engine soon
indicator will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
2009 Flex(471)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Cleaning your vehicle
engine compartment ..............324
instrument panel ....................326
interior .....................................326
plastic parts ............................325
washing ....................................322
waxing .....................................323
wheels ......................................323
wiper blades ............................325
Climate control
(see Air conditioning or
Heating) ...........................64, 67, 70
Clock ............................................88
Clock adjust
AM/FM .......................................17
Compass, electronic ....................89
calibration .................................90
set zone adjustment .................90
Console
overhead ..............................88–89
Controls
power seat ...............................153
steering column ......................104
Coolant
checking and adding ..............339
refill capacities ................342, 362
specifications ..........................362
Cooler ..........................................92
Cruise control
(see Speed control) ..................101
Customer Assistance ................278
Ford Extended Service
Plan ..........................................318
Getting assistance outside the
U.S. and Canada .....................319
Getting roadside assistance ...278
Getting the service you
need .........................................314Ordering additional owner’s
literature .................................320
Utilizing the
Mediation/Arbitration
Program ...................................318
D
Daytime running lamps
(see Lamps) ................................78
Defrost
rear window and rearview
mirrors .......................................70
windshield .................................70
Dipstick
automatic transmission
fluid ..........................................358
engine oil .................................333
Driving under special
conditions ..........................272, 275
sand .........................................274
snow and ice ...........................276
through water .................274, 277
DVD system .................................34
E
Electronic message center .......110
Emergencies, roadside
jump-starting ..........................307
running out of fuel .........307, 349
Emission control system ..........354
Engine ........................................364
cleaning ...................................324
coolant .....................................339
fail-safe cooling .......................343
idle speed control ...................336
lubrication specifications .......362
refill capacities ........................362
service points ..................331–332
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Index
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Engine block heater .................253
Engine oil ..................................333
change oil soon warning,
message center .......................333
checking and adding ..............333
dipstick ....................................333
filter, specifications ........335, 361
recommendations ...................335
refill capacities ........................362
specifications ..........................362
Event data recording ....................6
Exhaust fumes ..........................253
F
Fail safe cooling ........................343
Family entertainment system ....34
Fluid capacities .........................362
Foglamps .....................................77
Four-Wheel Drive vehicles
driving off road .......................272
Freezer ........................................92
Fuel ............................................345
calculating fuel
economy ..........................112, 351
cap ...........................................347
capacity ...................................362
choosing the right fuel ...........348
comparisons with EPA fuel
economy estimates .................354
detergent in fuel .....................349
filler funnel .............................349
filling your vehicle with
fuel ...........................345, 347, 351
filter, specifications ........344, 361
improving fuel economy ........351
octane rating ...................348, 364
quality ......................................349
running out of fuel .........307, 349safety information relating to
automotive fuels .....................345
Fuses ..........................................280
G
Gas cap (see Fuel cap) ............347
Gas mileage
(see Fuel economy) .................351
Gauges .........................................14
H
Hazard flashers .........................279
Head restraints .................157, 159
Headlamps ...................................76
aiming ........................................78
autolamp system .......................76
bulb specifications ....................82
daytime running lights .............78
flash to pass ..............................77
high beam .................................77
replacing bulbs .........................83
turning on and off ....................76
Heating
heating and air conditioning
system ...........................64, 67, 70
Homelink wireless control
system ........................................107
Hood ..........................................330
I
Ignition ...............................250, 364
Illuminated visor mirror .............88
Infant seats
(see Safety seats) .....................201
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Owners Guide (post-2002-fmt)
USA(fus)
Index
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