2009 ford flex FORD FLEX 2009 1.G Repair Manual

•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA fuel economy estimates
Every new vehicle should have a window sticker containing EPA fuel
economy estimates. Contact your authorized dealer if the window sticker
is not supplied with your vehicle. The EPA fuel economy estimates
should be your guide for the fuel economy comparisons with other
vehicles. Your fuel economy may vary depending upon the method of
operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of theService engine soon
indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
2009 Flex(471)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
354

MOTORCRAFT PART NUMBERS
Component 3.5L V6 Engine
Engine air filter element FA-1884
Battery BXT-65–750
Oil filter FL-400-S
PCV valve EV-257
1
Spark plugs SP-4112
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2009 Flex(471)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
361

MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidBetween MAX and
MIN on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door latch, hood latch,
auxiliary hood latch,
seat tracks, trunk and
liftgate latches— Multi-Purpose GreaseXG-4 or XL-5 /
ESA-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Automatic transmission
fluid10.0 quarts
(9.5L)
1
Motorcraft
MERCON
VATF
2
XT-5-QM /
MERCON
V
Rear differential fluid
(AWD)2.4 pints (1.15L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Power Transfer Unit
(PTU) fluid (AWD)
5
18 ounces (0.53L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A
2009 Flex(471)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
362

Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil 5.5 quarts (5.2L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
4
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine coolant (with
rear heater)13.2 quarts
(12.5L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
3
VC-7-B /
WSS-M97B51-A1
Power steering fluidBetween MAX and
MIN on reservoirMotorcraft
MERCON
VATFXT-5-QM /
MERCON
V
Fuel tank18.6 gallons
(70.4 L)——
Windshield washer fluidTop- off fluid as
neededMotorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
1Approximate dry fill capacity. Actual amount may vary during fluid changes.2Automatic transmissions that require MERCON
V should only use MERCON
V fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.3Add the coolant type originally equipped in your vehicle.4Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.5See your authorized dealer for fluid level checking or filling.
2009 Flex(471)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
363

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
For a complete listing of the accessories that are available for your
vehicle, please contact your dealer or visit our online store at:
www.fordaccessoriesstore.com.
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your authorized dealer for
specific weight information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
•To avoid interference with other vehicle functions, such as anti-lock
braking systems, amateur radio users who install radios and antennas
onto their vehicle should not locate the Amateur Radio Antennas in
the area of the driver’s side hood.
2009 Flex(471)
Owners Guide (post-2002-fmt)
USA(fus)
Accessories
367

Cleaning your vehicle
engine compartment ..............324
instrument panel ....................326
interior .....................................326
plastic parts ............................325
washing ....................................322
waxing .....................................323
wheels ......................................323
wiper blades ............................325
Climate control
(see Air conditioning or
Heating) ...........................64, 67, 70
Clock ............................................88
Clock adjust
AM/FM .......................................17
Compass, electronic ....................89
calibration .................................90
set zone adjustment .................90
Console
overhead ..............................88–89
Controls
power seat ...............................153
steering column ......................104
Coolant
checking and adding ..............339
refill capacities ................342, 362
specifications ..........................362
Cooler ..........................................92
Cruise control
(see Speed control) ..................101
Customer Assistance ................278
Ford Extended Service
Plan ..........................................318
Getting assistance outside the
U.S. and Canada .....................319
Getting roadside assistance ...278
Getting the service you
need .........................................314Ordering additional owner’s
literature .................................320
Utilizing the
Mediation/Arbitration
Program ...................................318
D
Daytime running lamps
(see Lamps) ................................78
Defrost
rear window and rearview
mirrors .......................................70
windshield .................................70
Dipstick
automatic transmission
fluid ..........................................358
engine oil .................................333
Driving under special
conditions ..........................272, 275
sand .........................................274
snow and ice ...........................276
through water .................274, 277
DVD system .................................34
E
Electronic message center .......110
Emergencies, roadside
jump-starting ..........................307
running out of fuel .........307, 349
Emission control system ..........354
Engine ........................................364
cleaning ...................................324
coolant .....................................339
fail-safe cooling .......................343
idle speed control ...................336
lubrication specifications .......362
refill capacities ........................362
service points ..................331–332
2009 Flex(471)
Owners Guide (post-2002-fmt)
USA(fus)
Index
370