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Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks.
If the “Check Fuel Cap” indicator comes on or if “Service Engine
Soon/Check Engine” indicator comes on and stays on when you start the
engine, the fuel filler cap may not be properly installed. Turn off the
engine, remove the fuel filler cap, align the cap properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
240

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Door latch, hood
latch, auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, sliding
door both sides
(upper and
lower track) and
fuel filler door
hinge.Multi-Purpose
GreaseXG-4 or XL-5
ESB-M1C93-B
orESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
265

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
269

Lifestyle
Bike racks
Cargo organization and management
Engine block heaters and blankets
Rear seat entertainment systems - DVD
Towing mirrors
Trailer hitches, wiring harnesses and accessories
Peace of mind
Airbag anti-theft locks
First aid and safety kits
Full vehicle covers
Locking gas cap
Remote start
Vehicle security systems
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
273

A
Accessory delay ..........................64
AdvanceTrac ..............................168
Air bag supplemental restraint
system ........................138, 144, 146
and child safety seats ............140
description ..............138, 144, 146
disposal ....................................149
driver air bag ..........141, 145, 147
indicator light .................140, 149
operation .................141, 145, 147
passenger air bag ...141, 145, 147
side air bag ..............................144
Air cleaner filter .......................263
Air filter, cabin ............................41
Antifreeze
(see Engine coolant) ................233
Anti-lock brake system
(see Brakes) ......................167–168
Anti-theft system ......................101
arming the system ..................101
disarming a triggered
system .....................................101
Audio system
(see Radio) ................18, 20, 23, 26
Automatic transaxle .................171
fluid, adding ............................248
fluid, checking ........................248
fluid, refill capacities ..............264
fluid, specification ..................266
Automatic transmission
driving an automatic
overdrive .................................172
Auxiliary power point .................62
Axle
lubricant specifications ..........265
B
Battery .......................................231acid, treating emergencies .....231
jumping a disabled battery ....203
maintenance-free ....................231
replacement, specifications ...263
servicing ..................................231
BeltMinder .................................132
Brakes ........................................167
anti-lock ...........................167–168
anti-lock brake system (ABS)
warning light ...........................167
fluid, checking and adding ....248
fluid, refill capacities ..............264
fluid, specifications .........265–266
lubricant specifications ..265–266
parking ....................................168
shift interlock ..........................171
Bulbs ............................................48
C
Capacities for refilling fluids ....264
Cargo net .....................................84
Cassette tape player..18, 20, 23, 26
Cell phone use ............................70
Certification Label ....................268
Child safety restraints ..............150
child safety belts ....................150
Child safety seats ......................152
in front seat ............................154
in rear seat ..............................154
tether anchorage hardware ...156
Cleaning your vehicle
engine compartment ..............220
instrument panel ....................222
interior .....................................222
interior trim ............................222
plastic parts ............................221
washing ....................................219
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
274

waxing .....................................219
wheels ......................................220
wiper blades ............................221
Clock ............................................62
Compass, electronic ....................54
calibration .................................56
set zone adjustment .................55
Console ........................................70
overhead ....................................54
Controls
power seat ...............................103
steering column ........................69
Coolant
checking and adding ..............233
refill capacities ................237, 264
specifications ..................265–266
Cruise control
(see Speed control) ....................66
Cupholder(s) .............................106
Customer Assistance ................184
Ford accessories for your
vehicle .....................................223
Ford Extended Service
Plan ..........................................212
Getting assistance outside
the U.S. and Canada ..............216
Getting roadside assistance ...184
Getting the service you
need .........................................210
Ordering additional owner’s
literature .................................217
The Dispute Settlement
Board .......................................212
Utilizing the
Mediation/Arbitration
Program ...................................215D
Daytime running lamps
(see Lamps) ................................42
Dipstick
automatic transmission
fluid ..........................................248
engine oil .................................228
Doors ...........................................57
lubricant specifications ..........265
power sliding ............................58
Driving under special
conditions ..................................174
through water .........................176
E
Emergencies, roadside
jump-starting ..........................203
Emission control system ..........245
Engine ................................266–267
cleaning ...................................220
coolant .....................................233
idle speed control ...................231
lubrication
specifications ..................265–266
refill capacities ........................264
service points ..................227–228
starting after a collision .........185
Engine block heater .................166
Engine oil ..................................228
change oil soon warning,
message center .......................228
checking and adding ..............228
dipstick ....................................228
filter, specifications ........230, 263
recommendations ...................230
refill capacities ........................264
specifications ..................265–266
Exhaust fumes ..........................166
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
275

F
Floor mats ...................................71
Fluid capacities .........................264
Fuel ............................................238
calculating fuel economy .......242
cap ...........................................240
capacity ...................................264
choosing the right fuel ...........240
comparisons with EPA fuel
economy estimates .................245
detergent in fuel .....................241
filling your vehicle with
fuel ...........................238, 240, 242
filter, specifications ........242, 263
fuel pump shut-off switch .....185
improving fuel economy ........242
octane rating ...........241, 266–267
quality ......................................241
running out of fuel .................241
safety information relating
to automotive fuels ................238
Fuses ..................................186–187
G
Garage Door Opener
(see Homelink wireless control
system) ........................................71
Gas cap (see Fuel cap) ............240
Gas mileage
(see Fuel economy) .................242
Gauges .........................................15
H
Hazard flashers .........................185
Head restraints .................102, 106
Headlamps ...................................42
aiming ..................................44–45autolamp system .......................42
bulb specifications ....................48
daytime running lights .............42
flash to pass ..............................43
high beam .................................43
replacing bulbs .........................49
turning on and off ....................42
Heating
heating and air conditioning
system..................................32, 34
HomeLink universal
transceiver
(see Garage door opener) .........74
Homelink wireless control
system ..........................................71
Hood ..........................................226
I
Ignition .......................163, 266–267
Infant seats
(see Safety seats) .....................152
Inspection/maintenance (I/M)
testing ........................................247
Instrument panel ........................61
cleaning ...................................222
cluster ........................................10
lighting up panel and
interior .......................................44
J
Jump-starting your vehicle ......203
K
Keyless entry system .................96
autolock .....................................94
Keys .............................................99
positions of the ignition .........163
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
276

L
Lamps
autolamp system .......................42
bulb replacement
specifications chart ..................48
daytime running light ...............42
headlamps .................................42
headlamps, flash to pass ..........43
instrument panel, dimming .....44
interior lamps .....................46–48
replacing bulbs ...................48–51
Lane change indicator
(see Turn signal) ........................46
Liftgate ..................................84–85
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........167
Load limits .................................176
Locks
autolock .....................................94
childproof ..................................88
doors ..........................................87
Low tire warning .........................15
Lubricant specifications ...265–266
Luggage rack ...............................85
Lumbar support, seats .............105
M
Message center ...........................75
english/metric button ...............78
system check button ................78
warning messages .....................79
Mirrors ...................................54, 64
automatic dimming rearview
mirror ........................................64
fold away ...................................66
heated ........................................65
programmable memory ............95side view mirrors (power) .......65
Motorcraft parts ................242, 263
O
Octane rating ............................241
Oil (see Engine oil) ..................228
Overdrive ...................................172
P
Parking brake ............................168
Parts (see Motorcraft parts) ....263
Passenger Occupant
Classification Sensor .................126
Pedals (see Power adjustable
foot pedals) .................................66
Power adjustable foot pedals .....66
Power distribution box
(see Fuses) ...............................189
Power door locks ..................87, 94
Power mirrors .............................65
Power point .................................62
Power steering ..........................171
fluid, checking and adding ....247
fluid, refill capacity ................264
fluid, specifications .........265–266
Power Windows ...........................63
R
Radio ..........................18, 20, 23, 26
Relays ........................................186
Remote entry system .................89
illuminated entry ..........43, 92–93
locking/unlocking doors .....87, 90
Reverse sensing system ...........174
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
277

Roadside assistance ..................184
Roof rack .....................................85
S
Safety Belt Maintenance ..........137
Safety belts (see Safety
restraints) ..................125, 128–130
Safety Canopy ...........................146
Safety defects, reporting ..........218
Safety restraints ........125, 128–130
belt minder .............................132
extension assembly ................136
for adults .........................129–130
for children .....................149–150
Occupant Classification
Sensor ......................................126
safety belt maintenance .........137
warning light and
chime ...............................131–132
Safety seats for children ..........152
Seat belts
(see Safety restraints) .............125
Seats ..........................................102
child safety seats ....................152
front seats ...............102, 104–105
memory seat .....................95, 105
second row seats ....107–108, 111
third row
seats .................111, 118, 122–123
SecuriLock passive anti-theft
system ..........................................99
Servicing your vehicle ..............225
Spare tire
(see Changing the Tire) ...194–195
Spark plugs,
specifications .............263, 266–267Specification chart,
lubricants ...........................265–266
Speed control ..............................66
Starting your vehicle ........163–165
jump starting ..........................203
Steering wheel
controls ......................................69
tilting .........................................53
T
Tilt steering wheel ......................53
Tires ...................................250–251
changing ..........194–195, 198, 203
snow tires and chains ............262
tire grades ...............................251
treadwear ................................250
Towing .......................................179
recreational towing .................183
trailer towing ..........................179
wrecker ....................................209
Transaxle
automatic operation ...............171
fluid, refill capacities ..............264
lubricant specifications ..........266
Transmission
brake-shift interlock (BSI) ....171
fluid, checking and adding
(automatic) .............................248
lubricant specifications ..........265
Turn signal ..................................46
V
Vehicle dimensions ...................267
Vehicle Identification Number
(VIN) ..........................................269
Vehicle loading ..........................176
Ventilating your vehicle ...........166
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
278