engine oil FORD FREESTAR 2004 1.G Owners Manual

Customer Assistance 210
Reporting safety defects (U.S. only) 218
Cleaning 219
Maintenance and Specifications 225
Engine compartment 227
Engine oil 228
Battery 231
Fuel information 238
Part numbers 263
Refill capacities 264
Lubricant specifications 265
Accessories 272
Index 274
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Copyright © 2003 Ford Motor Company
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
3

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and specificationschapter for more information on oil
usage.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
5

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
9

Check transaxle:Illuminates when
a transaxle problem has been
detected and shifting may be
restricted. If the light remains on,
have the system serviced
immediately.
Charging system:Illuminates when
the battery is not charging properly.
Engine oil pressure:Illuminates
when the oil pressure falls below the
normal range, refer toEngine oilin
theMaintenance and specificationschapter.
Engine coolant temperature:Illuminates when the engine coolant
temperature is high. Stop the vehicle as soon as possible, switch off the
engine and let cool. Refer toEngine coolantin theMaintenance and
specificationschapter.
•Without Message Center
•With Message Center
Never remove the coolant
recovery cap while the
engine is running or hot.
Traction Control
or AdvanceTrac
active (if equipped):
Illuminates when the Traction Control
is active, refer to theDriving
chapter for more information.
•Without Message Center
•With Message Center
TRAC
ACTIVE
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
12

Liftgate ajar Warning returns after the ignition key
is turned from OFF to ON
Check left park lamp
Check right park lamp
Check left headlamp
Check fuel cap
Check right headlamp
Check left turn lamp
Washer fluid low
Check right turn lamp
Change oil soon
Check brake lamps
Check tires Warning returns upon another event
Turn signal on reminder
DRIVER’S DOOR AJAR.Displayed when the driver’s door is not
completely closed.
PASSENGER DOOR AJAR.Displayed when the passenger side door is
not completely closed.
LEFT REAR DOOR AJAR.Displayed when the driver’s rear door is not
completely closed.
RIGHT REAR DOOR AJAR.Displayed when the passenger side rear
door is not completely closed.
LIFTGATE AJAR.Displayed when the liftgate is not completely closed.
TRANSMISSION OVERHEATED.Indicates the transmission is
overheating. This warning may appear when towing heavy loads or when
driving in a low gear at a high speed for an extended period of time.
Stop the vehicle as soon as safely possible, turn off the engine and let it
cool. Check the transmission fluid and level. Refer toTransmission
fluidin theMaintenance and specificationschapter. If the warning
stays on or continues to come on, contact your dealer for transmission
service as soon as possible.
PARK BRAKE SET.Displayed when the manual park brake is set. If
the warning stays on after the park brake is released, contact your dealer
as soon as possible.
CHECK BRAKE SYSTEM.Displayed when the braking system is not
operating properly. If the warning stays on or continues to come on,
contact your dealer as soon as possible.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
80

CHANGE OIL SOON.Displayed when the engine oil life remaining is 5
percent or less. When oil life left is between 5% and 0%, the CHANGE
OIL SOON message will be displayed. When oil life left reaches 0%, the
OIL CHANGE REQUIRED message will be displayed.
An oil change is required whenever indicated by the message center.
USE ONLY RECOMMENDED ENGINE OILS.
To reset the oil monitoring system to 100% after each oil change
[approximately 8 000 km (5 000 miles) or 180 days] perform the
following:
1. Press the SETUP control to
access the System Check function.
2. Press and release the RESET
control to display “OIL LIFE XX%
HOLD RESET NEW”.
3. Press and hold the RESET
control for 2 seconds to display “IF
NEW OIL HOLD RESET”.
4. Press and hold the RESET
control to display “OIL LIFE SET
TO 100%”. Your oil life is now reset.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
82

If your vehicle has the optional trailer tow package it comes with heavy
duty cooling fans, auxiliary transmission fluid cooler, an auxiliary engine
oil cooler (4.2L engine only), heavy duty battery, trailer tow wiring
(including fuses and relays to isolate the vehicle lighting circuitry from
the trailer lighting) and a kit (in a cardboard box) that includes an
adapter wiring harness that contains the standard 4-pin trailer plug.
Trailer towing puts additional loads on your vehicle’s engine,
transmission, axle, brakes, tires, and suspension. For your safety and to
maximize vehicle performance, be sure to use the proper equipment
while towing.
Follow these guidelines to ensure safe towing procedure:
•Stay within your vehicle’s load limits. If exceeded, cargo should be
removed from the trailer and/or the vehicle until all weights are within
specified limits.
•Thoroughly prepare your vehicle for towing. Refer toPreparing to
towin this chapter.
•Use extra caution when driving while trailer towing. Refer toDriving
while you towin this chapter.
•Service your vehicle more frequently if you tow a trailer. Refer to
Special Operating Conditionsin the scheduled maintenance guide.
•Do not tow a trailer until your vehicle has been driven at least 800 km
(500 miles).
•Refer to the instructions included with towing accessories for the
proper installation and adjustment specifications.
Vehicle towing capability/Trailer
hitch requirementTrailer
Model/
EngineGCWR -
kg (lbs)Hitch type
requiredTrailer Weight
range - kg
(lbs)Tongue load
Van, 3.9L
3175
(7000)
Class I
Non-Equalizing
Weight
Carrying
0 - 907
(0 - 2000)10–15% of TW
(91 kg [200
lbs.] maximum) Wagon,
3.9L
Wagon,
4.2L3266
(7200)
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
180

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
8 40A** Anti-lock Brake System (ABS) #2
(coil power)
9 30A** Power liftgate
10 30A** SJB accessory #1 (passenger
window, radio, vent windows)
11 30A** Left power seat/heated seat
12 40A** ABS #1 (pump motor)
13 40A** Rear defroster
14 30A** Front climate control system
blower motor
15 30A** Right power seat/heated seat
16 30A** Left-hand power sliding door
20 Mini relay Powertrain Control Module (PCM)
power
21 Mini relay Horn
22 Micro relay A/C clutch
23 Micro relay High beams
24 Mini relay Starter
25 Micro relay Fuel pump
26 — Not used
27 — Not used
28 Mini relay Auxiliary blower
29 Micro relay Trailer park lamps
30 Micro relay Left trailer stop/turn lamps
31 Micro relay Right trailer stop/turn lamps
32 Mini relay Rear defroster
40 15A* Engine #1 (A/C relay coil, IMRC,
HEGO sensors, Canister purge,
Transaxle, Canister vent)
41 25A* Horn
42 10A* A/C clutch
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
191

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
43 15A* Engine #2 (Cooling fan relays,
Injectors, PCM, MAF sensor, IAC,
Ignition coil, ESM)
44 10A* Heated PCV
45 15A* High beams
46 20A* Trailer stop/turn lamps
47 15A* Fuel pump driver module
48 — Not used
49 10A* PCM KAP
50 10A* Alternator
51 10A* Adjustable pedals (non-memory)
or memory module
52 20A* Trailer tow park lamps
53 10A* Heated mirrors
54 30A* Front wiper motor
55 25A* Rear wiper motor
56 30A* Premium sound radio
57 20A* Cigar lighter
58 30A* SJB #1 – Center High-Mounted
Stop Lamp (CHMSL), License
plate lamps, OBD II, Dome lamp,
Auxiliary blend doors, Switch
illumination (feeds F–8, F–9, F–10
and F–11)
59 20A* Radio (non-premium)
60 30A* SJB #4 – Back-up lamps, Theft
sounder, Door locks
61 20A* 3rd row power point
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
192

Do not use cleaning solvents, bleach or dye on the vehicle’s
safety belts, as these actions may weaken the belt webbing.
Do not use chemical solvents or strong detergents when cleaning
the seat-mounted side air bag. Such products could contaminate
the side air bag system and affect performance of the side air bag in a
collision.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
•To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl
Cleaner (ZC-11–A). Dry the area with a soft cloth.
•To help maintain its resiliency and color, use the Motorcraft Deluxe
Leather Care Kit (ZC-11–D), available from your authorized dealer.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
Note:In some instances, color or dye transfer can occur when wet
clothing comes in contact with leather upholstery. If this occurs, the
leather should be cleaned immediately to avoid permanent staining.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS
Your Ford, Lincoln or Mercury dealer has many quality products available
to clean your vehicle and protect its finishes. These quality products
have been specifically engineered to fulfill your automotive needs; they
are custom designed to complement the style and appearance of your
vehicle. Each product is made from high quality materials that meet or
exceed rigid specifications. For best results, use the following products
or products of equivalent quality:
Motorcraft Custom Clearcoat Polish (ZC–8–A)
Motorcraft Custom Vinyl Protectant (not available in Canada) (ZC-40–A)
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Cleaning
223