fuel pump FORD FREESTAR 2005 1.G Owners Manual

Seating and Safety Restraints 112
Seating 112
Safety restraints 135
Air bags 149
Child restraints 162
Tires, Wheels and Loading 176
Tire Information 177
Changing tires 181
Lug Nut Torque 192
Tire Pressure Monitoring System (TPMS) 202
Low tire warning system 206
Vehicle loading 208
Trailer towing 213
Recreational towing 216
Driving 217
Starting 217
Brakes 221
Transmission operation 225
Roadside Emergencies 231
Getting roadside assistance 231
Hazard flasher switch 232
Fuel pump shut-off switch 232
Fuses and relays 233
Jump starting 241
Wrecker towing 247
Customer Assistance 248
Reporting safety defects (U.S. only) 256
Cleaning 257
Table of Contents
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CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
ThisOwner’s Guidedescribes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on thisOwner’s Guidewhen reselling the vehicle. It
is an integral part of the vehicle.
Fuel pump shut-off switch:In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside Emergencieschapter.
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Introduction
Introduction
4

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Powertrain MalfunctionSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
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Introduction
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Trip odometer:Registers the miles (kilometers) of individual journeys.
•Without Message Center
Press and release the button on the
cluster to toggle between odometer
and trip odometer display. To reset,
press the button again until the trip
reading is 000000.0 miles.
To switch the odometer display and temperature from english to metric.
With the mileage displayed press and hold the button on the cluster for
three seconds this will change the units.
•With Message Center
To reset, press and hold the
message center RESET button for
three seconds to reset.
Tachometer:Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the ON position). The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
The arrow near the fuel pump icon
indicates which side of the vehicle
the fuel filler door is located.
Refer toFilling the tankin theMaintenance and Specifications
chapter for more information.
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Instrument Cluster
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Distance to empty (DTE)
Selecting this function from the
INFO menu estimates approximately
how far you can drive with the fuel
remaining in your tank under
normal driving conditions.
Remember to turn the ignition OFF
when refueling to allow this feature
to correctly detect the added fuel.
DTE is calculated using a running average fuel economy, which is based
on your recent driving history of 500 miles (800 km). This value is not
the same as the average fuel economy display. The running average fuel
economy is reinitialized to a factory default value if the battery is
disconnected.
Average Fuel Economy (AFE)
Select this function from the INFO
menu to display your average fuel
economy in 100 miles/gallon or
liters/100 km.
If you calculate your average fuel
economy by dividing gallons of fuel
used by 100 miles traveled (kilometers traveled by liters used), your
figure may be different than displayed for the following reasons:
•your vehicle was not perfectly level during fill-up
•differences in the automatic shut-off points on the fuel pumps at
service stations
•variations in top-off procedure from one fill-up to another
•rounding of the displayed values to the nearest 0.1 gallon (liter)
1. Drive the vehicle at least 5 miles (8 km) with the speed control
system engaged to display a stabilized average.
2. Record the highway fuel economy for future reference.
It is important to press the RESET control after setting the speed
control to get accurate highway fuel economy readings.
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Driver Controls
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Canadian customers who require roadside assistance, call
1–800–665–2006.
If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
ROADSIDE COVERAGE BEYOND BASIC WARRANTY
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER CONTROL
The hazard flasher is located on the
instrument panel by the radio. The
hazard flashers will operate when
the ignition is off.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
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Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
5 30A** Right-hand power sliding door
6 30A** SJB accessory #2 (driver power
window)
7 30A** Auxiliary blower motor
8 40A** Anti-lock Brake System (ABS) #2 (coil
power)
9 30A** Power liftgate
10 30A** SJB accessory #1 (passenger window,
radio, vent windows)
11 30A** Left power seat/heated seat
12 40A** ABS #1 (pump motor)
13 40A** Rear defroster
14 30A** Front climate control system blower
motor
15 30A** Right power seat/heated seat
16 30A** Left-hand power sliding door
20 Mini relay Powertrain Control Module (PCM)
power
21 Mini relay Horn
22 Micro relay A/C clutch
23 Micro relay High beams
24 Mini relay Starter
25 Micro relay Fuel pump
26—Not used
27—Not used
28 Mini relay Auxiliary blower
29 Micro relay Trailer park lamps
30 Micro relay Left trailer stop/turn lamps
31 Micro relay Right trailer stop/turn lamps
32 Mini relay Rear defroster
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Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
40 15A* Engine #1 (A/C relay coil, IMRC, HEGO
sensors, Canister purge, Transaxle,
Canister vent)
41 25A* Horn
42 10A* A/C clutch
43 15A* Engine #2 (Cooling fan relays, Injectors,
PCM, MAF sensor, IAC, Ignition coil,
ESM)
44 10A* Heated PCV
45 15A* High beams
46 20A* Trailer stop/turn lamps
47 15A* Fuel pump driver module
48—Not used
49 10A* PCM KAP
50 10A* Alternator
51 10A* Adjustable pedals (non-memory) or
memory module
52 20A* Trailer tow park lamps
53 10A* Heated mirrors
54 30A* Front wiper motor
55 25A* Rear wiper motor
56 30A* Premium sound radio
57 20A* Cigar lighter
58 30A* SJB #1–Center High-Mounted Stop
Lamp (CHMSL), License plate lamps,
OBD II, Dome lamp, Auxiliary blend
doors, Switch illumination (feeds
F–8, F–9, F–10 and F–11)
59 20A* Radio (non-premium)
60 30A* SJB #4–Back-up lamps, Door locks
61 20A* 3rd row power point
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Roadside Emergencies
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swallowed can cause death or permanent injury. If fuel is swallowed,
call a physician immediately, even if no symptoms are immediately
apparent. The toxic effects of fuel may not be visible for hours.
•Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking“Antabuse”or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
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Maintenance and Specifications
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•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks.
If the“Check Fuel Cap”indicator comes on or if“Service Engine
Soon/Check Engine”indicator comes on and stays on when you start the
engine, the fuel filler cap may not be properly installed. Turn off the
engine, remove the fuel filler cap, align the cap properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives. Studies indicate that
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Maintenance and Specifications
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