maintenance FORD FREESTAR 2006 1.G Workshop Manual

7. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover.
8. Replace the air filter housing
cover and secure the clamps. Be
sure all the tabs on the bottom edge
are properly aligned.
9. Reinstall the air cleaner assembly
into the vehicle. Ensure the tabs on
the inlet tube are secure in the
sheet metal.
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10. Ensure the pads on the bottom
of the air cleaner assembly are
properly seated.
11. Reconnect the outlet tube to the
air cleaner assembly and tighten the
clamp.
12. Reconnect the Mass Air Flow
Sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in “locked”
position.
Note:If hose clamp is not secured properly or Mass Air Flow Sensor
electrical connector is not properly installed the Check Engine light will
illuminate when vehicle is operated.
Note:Do not use oil-impregnated air filter elements. Failure to use the
correct air filter element may result in severe engine damage. The
customer warranty may be voided for any damage to the engine if the
correct air filter element is not used.
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MOTORCRAFT PART NUMBERS
Component 3.9L OHV V6 engine 4.2L OHV V6 engine
Air filter element FA-1679 FA-1679
Battery BXT-59 BXT-59
BXT-65-750 BXT-65-750
Fuel filter FG-986B FG-986B
Oil filter FL-400S FL-400S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)
3
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)3.9L engine 5.0 quarts
(4.7L)
4.2L engine 5.0 quarts
(4.7L)
Engine coolant
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.8 quarts
(14.0L)
With rear heater 15.9 quarts
(15.0L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Fuel tank N/A All 26.0 gallons
(98.4L)
Automatic
transaxle fluidMotorcraft
MERCONV
AT FAll 13.7 quarts
(13.0L)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
3Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord specification
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
Door
weatherstripsSilicone
Spray
LubricantXL-6 ESR-M13P4-A
Engine
coolantMotorcraft
Premium
Gold Engine
Coolant
(yellow
colored)VC-7-A (U.S.,
except CA,
OR and NM),
VC-7-B (CA,
OR and NM)WSS-M97B51-A1
Engine oil Motorcraft
SAE 5W-20
Premium
Synthetic
Blend Motor
Oil (US)
Motorcraft
SAE 5W-20
Super
Premium
Motor Oil
(Canada)XO-5W20-QSP
(US)
CXO-5W20–
LSP12
(Canada)WSS-M2C930-A with
API Certification Mark
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Item Ford part
nameFord part
numberFord specification
Door latch,
hood latch,
auxiliary
hood latch,
door and
liftgate
hinges,
striker plates,
seat tracks,
sliding door
both sides
(upper and
lower track)
and fuel filler
door hinge.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
Lock
cylindersMotorcraft
Penetrating
and Lock
LubricantXL-1 none
Power
steering fluidMotorcraft
MERCON
AT FXT-2-QDX MERCON
Automatic
transaxle
(4F50N)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Disc brake
caliper railsMotorcraft
Silicone
Brake Caliper
Grease and
Dielectric
CompoundXG-3-A ESE-M1C171-A
Constant
velocity jointsMotorcraft
CV Joint
Grease (High
Temp.)XG-5 WSS-MIC258-A1
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Item Ford part
nameFord part
numberFord specification
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid is
recommended. However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer toscheduled maintenance informationto
determine the correct service interval.
ENGINE DATA
Engine 3.9 L OHV V6 engine 4.2L OHV V6 engine
Cubic inches 232 256
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6
Ignition system EDIS EDIS
Spark plug gap 0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)
Compression ratio 9.36:1 9.27:1
VEHICLE DIMENSIONS
Vehicle dimensions Wagon - inches
(mm)Van - inches (mm)
(1) Overall length 201.0 (5105) 201.0 (5105)
(2) Overall width 88.3 (2244) 88.3 (2244)
(3) Overall height 70.9 (1785)
168.8 (1748)2
(4) Wheelbase 120.8 (3069) 120.8 (3069)
(5) Tread - Front 64.7 (1644) 64.7 (1644)
(5) Tread - Rear 62.8 (1595) 62.8 (1595)
1Equipped with P225/60R16 tires.
2Equipped with P235/60R16 tires.
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1
4
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure by the
trailing edge of the driver’s door or
the edge of the driver’s door.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake type and Gross Vehicle
Weight Rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label . The following table tells you
which transmission or transaxle
each code represents.
Description Code
Four-speed automatic (4F50N) N
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