battery FORD FUSION 2019 Service Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2019, Model line: FUSION, Model: FORD FUSION 2019Pages: 550, PDF Size: 8.5 MB
Page 263 of 550

Air filter. See Changing the Engine Air Filter (page 278).
G
Washer system fluid reservoir. See
Washer Fluid Check (page 270).
H
UNDER HOOD OVERVIEW - 2.7L ECOBOOST™ Engine coolant reservoir. See
Engine Coolant Check (page 263).
A
Brake fluid reservoir. See
Brake Fluid Check (page 269).
B
Battery. See
Changing the 12V Battery (page 270).
C
Power distribution box. See
Fuses (page 245).
D
Air filter assembly. See
Changing the Engine Air Filter (page 278).
E
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 267).
F
Engine oil dipstick. See
Engine Oil Dipstick (page 261).
G
Engine oil filler cap. See
Engine Oil Check (page 261).
H
Windshield washer fluid reservoir. See
Washer Fluid Check (page 270).
I
260
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing MaintenanceA
IEFGH
BCD
E188730
Page 273 of 550

To avoid fluid contamination, the reservoir
cap must remain in place and fully tight,
unless you are adding fluid.
Only use fluid that meets Ford
specifications. See Capacities and
Specifications (page 319).
WASHER FLUID CHECK WARNING:
If you operate your
vehicle in temperatures below 40°F
(5°C), use washer fluid with antifreeze
protection. Failure to use washer fluid
with antifreeze protection in cold
weather could result in impaired
windshield vision and increase the risk
of injury or accident.
Add fluid to fill the reservoir if the level is
low. Only use a washer fluid that meets
Ford specifications. See
Capacities and
Specifications (page 319). State or local regulations on volatile
organic compounds may restrict the use
of methanol, a common windshield washer
antifreeze additive. Washer fluids
containing non-methanol antifreeze
agents should be used only if they provide
cold weather protection without damaging
the vehicle
’s paint finish, wiper blades or
washer system.
FUEL FILTER
Your vehicle is equipped with a lifetime
fuel filter that is integrated with the fuel
tank. Regular maintenance or replacement
is not needed.
CHANGING THE 12V BATTERY WARNING:
Batteries normally
produce explosive gases which can
cause personal injury. Therefore, do not
allow flames, sparks or lighted
substances to come near the battery.
When working near the battery, always
shield your face and protect your eyes.
Always provide correct ventilation. WARNING:
When lifting a
plastic-cased battery, excessive pressure
on the end walls could cause acid to flow
through the vent caps, resulting in
personal injury and damage to the
vehicle or battery. Lift the battery with a
battery carrier or with your hands on
opposite corners.
270
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing MaintenanceE170684
Page 274 of 550

WARNING: Keep batteries out of
reach of children. Batteries contain
sulfuric acid. Avoid contact with skin,
eyes or clothing. Shield your eyes when
working near the battery to protect
against possible splashing of acid
solution. In case of acid contact with skin
or eyes, flush immediately with water for
a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed,
call a physician immediately. WARNING:
Battery posts,
terminals and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and
reproductive harm. Wash your hands
after handling
.
Your vehicle has a Motorcraft®
maintenance-free battery which normally
does not require additional water during
its life of service.
Note: If your vehicle's battery has a cover
or shield, make sure it is reinstalled after the
battery has been cleaned or replaced.
Note: See an authorized dealer for low
voltage battery access, testing, or
replacement.
When a low voltage battery replacement
is necessary, see an authorized dealer to
replace the low voltage battery with a Ford
recommended replacement low voltage
battery that matches the electrical
requirements of the vehicle. To ensure proper operation of the battery
management system (BMS), do not allow
a technician to connect any electrical
device ground connection directly to the
low voltage battery negative post. A
connection at the low voltage battery
negative post can cause inaccurate
measurements of the battery condition
and potential incorrect system operation.
Note:
If a person adds electrical or
electronic accessories or components to the
vehicle, the accessories or components may
adversely affect the low voltage battery
performance and durability and may also
affect the performance of other electrical
systems in the vehicle.
For longer, trouble-free operation, keep the
top of the battery clean and dry. Also,
make certain the battery cables are always
tightly fastened to the battery terminals.
If you see any corrosion on the battery or
terminals, remove the cables from the
terminals and clean with a wire brush. You
can neutralize the acid with a solution of
baking soda and water.
When a battery replacement is required,
the battery should only be replaced with
a Ford recommended replacement battery
that matches the electrical requirements
of the vehicle.
Because your vehicle ’s engine is
electronically-controlled by a computer,
some engine control settings are
maintained by power from the low voltage
battery. Some engine computer settings,
like the idle trim and fuel trim strategy,
optimize the driveability and performance
of the engine. Some other computer
settings, like the clock and radio station
presets, are also maintained in memory by
power from the low voltage battery. When
a technician disconnects and connects the
low voltage battery, these settings are
erased. Complete the following procedure
in order to restore the settings:
271
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Maintenance
Page 285 of 550

WAXING
Regular waxing is necessary to protect your
car's paint from the elements. We
recommend that you wash and wax the
painted surface once or twice a year.
When washing and waxing, park your
vehicle in a shaded area out of direct
sunlight. Always wash your vehicle before
applying wax.
•
Use a quality wax that does not contain
abrasives.
• Follow the manufacturer ’s instructions
to apply and remove the wax.
• Apply a small amount of wax in a
back-and-forth motion, not in circles.
• Do not allow wax to come in contact
with any non-body (low-gloss black)
colored trim. The wax will discolor or
stain the parts over time.
•Roof racks.
• Bumpers.
• Grained door handles.
• Side moldings.
• Mirror housings.
• Windshield cowl area.
• Do not apply wax to glass areas.
• After waxing, your car's paint should
feel smooth, and be free of streaks and
smudges.
CLEANING THE ENGINE
Engines are more efficient when they are
clean because grease and dirt buildup keep
the engine warmer than normal. When washing:
•
Take care when using a power washer
to clean the engine. The high-pressure
fluid could penetrate the sealed parts
and cause damage.
• Do not spray a hot engine with cold
water to avoid cracking the engine
block or other engine components.
• Spray Motorcraft Engine Shampoo and
Degreaser on all parts that require
cleaning and pressure rinse clean. In
Canada, use Motorcraft Engine
Shampoo.
Note: If your vehicle has an engine cover
remove the cover before application of
Motorcraft Engine Shampoo and Degreaser.
Immediately rinse away any over spray.
• Never wash or rinse the engine while it
is hot or running; water in the running
engine may cause internal damage.
• Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmental
fallout can result in windshield and wiper
blade contamination. Dirty windshield and
wipers will result in poor windshield wiper
operation. Keep the windshield and wiper
blades clean to maintain windshield wiper
performance.
282
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Vehicle Care
Page 289 of 550

•
Cover interior trim to prevent fading.
• Keep all rubber parts free from oil and
solvents.
Engine
• Change the engine oil and filter prior to
storage because used engine oil
contains contaminates which may
cause engine damage.
• Start the engine every 15 days for a
minimum of 15 minutes. Run at fast idle
with the climate controls set to defrost
until the engine reaches normal
operating temperature.
• With your foot on the brake, shift
through all the gears while the engine
is running.
• We recommend that you change the
engine oil before you use your vehicle
again.
Fuel system
• Fill the fuel tank with high-quality fuel
until the first automatic shutoff of the
fuel pump nozzle.
Cooling system
• Protect against freezing temperatures.
• When removing your vehicle from
storage, check coolant fluid level.
Confirm that there are no cooling
system leaks and that fluid is at the
recommended level.
Battery
• Check and recharge as necessary. Keep
connections clean.
• If storing your vehicle for more than 30
days without recharging the battery,
we recommend that you disconnect
the battery cables to maintain battery
charge for quick starting. Note:
It is necessary to reset memory
features if battery cables are disconnected.
Brakes
• Make sure the brakes and parking brake
release fully.
Tires
• Maintain recommended air pressure.
Miscellaneous
• Make sure all linkages, cables, levers
and pins under your vehicle are covered
with grease to prevent rust.
• Move vehicles at least 25 ft (7.5 m)
every 15 days to lubricate working parts
and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out of
storage, do the following:
• Wash your vehicle to remove any dirt
or grease film build-up on window
surfaces.
• Check windshield wipers for any
deterioration.
• Check under the hood for any foreign
material that may have collected
during storage such as mice or squirrel
nests.
• Check the exhaust for any foreign
material that may have collected
during storage.
• Check tire pressures and set tire
inflation per the Tire Label.
• Check brake pedal operation. Drive
your vehicle
15 ft (4.5 m) back and
forth to remove rust build-up.
286
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Vehicle Care
Page 290 of 550

•
Check fluid levels (including coolant,
oil and gas) to make sure there are no
leaks, and fluids are at recommended
levels.
• If you remove the battery, clean the
battery cable ends and check for
damage.
Contact an authorized dealer if you have
any concerns or issues.
BODY STYLING KITS
The distance between the underside of
your vehicle and the ground is less than
that of other models. Drive with extreme
care to avoid damage to your vehicle.
287
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Vehicle Care
Page 324 of 550

ENGINE SPECIFICATIONS - 2.7L ECOBOOST™
Specification
Measurement
164
Cubic inches
1-4-2-5-3-6
Firing order
10.0:1
Compression ratio
0.028–0.031 in (0.7–0.8 mm)
Spark plug gap
Coil in plug
Ignition system
Drivebelt Routing MOTORCRAFT PARTS - 1.5L ECOBOOST™
Motorcraft Part number
Component
FA-1912A
Air filter element
FL-910S
Oil filter
BAGM-48H6-760
Battery
SP-539
Spark plugs
FP-71A
Cabin air filter
WW-2601 (driver side)
Windshield wiper blade
321
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Capacities and SpecificationsE268019
Page 326 of 550

MOTORCRAFT PARTS - 2.0L ECOBOOST™
Motorcraft Part number
Component
FA-1912A
Air filter element
FL-910S
Oil filter
BXT-90T5-590*
Battery
BAGM-48H6-760**
SP-550
Spark plugs
FP-71A
Cabin air filter
WW-2601 (driver side)
Windshield wiper blade
WW-2700 (passenger side)
*This part is designed for vehicles with Intelligent Access.
**This part is designed for vehicles with Automatic-Start-Stop.
We recommend Motorcraft replacement parts available at your Ford dealer or at
fordparts.com for scheduled maintenance. These parts meet or exceed Ford Motor
Company ’s specifications and are engineered for your vehicle. Use of other parts may
impact vehicle performance, emissions and durability. Your warranty may be void for any
damage related to use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performance
specification SAE/USCAR-36.
Replace the spark plugs at the appropriate intervals. See Scheduled Maintenance
(page 476). For spark plug replacement, contact an authorized dealer.
323
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Capacities and Specifications
Page 327 of 550

MOTORCRAFT PARTS - 2.5L
Motorcraft Part Number
Component
FA-1912A
Air filter element
FL-910S
Oil filter
BXT-90T5-590
Battery
SP-530
Spark plugs
FP-71A
Cabin air filter
WW-2601 (driver side)
Windshield wiper blade
WW-2700 (passenger side)
We recommend Motorcraft replacement parts available at your Ford dealer or at
fordparts.com for scheduled maintenance. These parts meet or exceed Ford Motor
Company ’s specifications and are engineered for your vehicle. Use of other parts may
impact vehicle performance, emissions and durability. Your warranty may be void for any
damage related to use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performance
specification SAE/USCAR-36.
For spark plug replacement, contact an authorized dealer. Replace the spark plugs at
the appropriate intervals. See Scheduled Maintenance (page 476). See Scheduled
Maintenance (page 476).
324
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Capacities and Specifications
Page 328 of 550

MOTORCRAFT PARTS - 2.7L ECOBOOST™
Motorcraft Part Number
Component
FA-1912A
Air filter element.
FL-2062
Oil filter.
BXT-90T5-590
Battery.
SP-545
Spark plugs.
FP-71A
Cabin air filter.
WW-2601 (driver side)
Windshield wiper blade.
WW-2700 (passenger side)
We recommend Motorcraft® replacement parts available at your Ford dealer or at
fordparts.com for scheduled maintenance. These parts meet or exceed Ford Motor
Company ’s specifications and are engineered for your vehicle. Use of other parts may
impact vehicle performance, emissions and durability. Your warranty may be void for any
damage related to use of other parts.
If a Motorcraft® oil filter is not available, use an oil filter that meets industry performance
specification SAE/USCAR-36.
For spark plug replacement, contact an authorized dealer. Replace the spark plugs at
the appropriate intervals. See Scheduled Maintenance (page 476).
325
Fusion (CC7) Canada/United States of America, enUSA, Edition date: 201805, Second-Printing Capacities and Specifications