air filter FORD FUSION (AMERICAS) 2006 1.G Owners Manual

Maintenance and Specifications 206
Engine compartment 208
Engine oil 211
Battery 216
Engine Coolant 218
Fuel information 224
Air filter(s) 241
Part numbers 242
Refill capacities 243
Lubricant specifications 245
Accessories 251
Index 254
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Copyright © 2005 Ford Motor Company
Table of Contents
3
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
9

7. For ease of bulb socket installation into the lamp assembly, hold the
bulb socket at 15 degrees clockwise from a vertical position. Using the 2
lead wires oriented exactly up to represent the vertical reference
position.
8. From the 15 degree position rotate the bulb socket clockwise to a
locked position.
9. Tuck the 2 lead wires into the lamp housing to assure that they are
not pinched when installing the protective rubber cap.
10. Install the protective rubber cap to the housing circular ring by
pushing and pressing it forward.
11. Re-apply pressure around the complete circular ring on the housing
to make sure the protective rubber cap is completely seated.
12. Reconnect the washer bottle neck by reversing Step 3 (Passenger
side only with ABS).
13. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lowbeam bulb (upper) replacement
1. Make sure headlamp switch is in OFF position, then open the hood.
2. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotate it up in a
clockwise direction. (Driver’s side
only)
3. Remove the AirTube from the air
filter assembly. (Driver’s side only).
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
42

Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only with ABS).
13. From the exterior wheel well area reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only with
ABS).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective rubber cap to the housing circular ring by
pushing and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective rubber cap is completely seated.
17. Reinstall splash shield access panel with screw (Passenger side only
with ABS).
18. Reinstall the AirTube to the air filter assembly. (Driver’s side only).
19. Reinstall the vertical shield to the bolster. (Driver’s side only).
20. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking lamp/turn signal bulbs
1. Make sure headlamp switch is in the OFF position, then open the
hood.
2. Reach over the front bolster.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
44

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake/Clutch fluid reservoir
5. Transmission fluid dipstick (if equipped)
6. Battery
7. Air filter assembly
8. Power steering fluid reservoir
9. Windshield washer fluid reservoir
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
208

3.0L DOHC V6 Duratec engine
1. Engine coolant reservoir
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Transmission Fluid Dipstick
5. Battery
6. Power distribution box
7. Air filter assembly
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
21
107
3
89
546
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
209

•Thesymbol will illuminate.
•The
symbol will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
223

Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is at
the bottom of the opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theLubricant
specificationsin this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
240

Changing the air filter element
•2.3L I4 engine
•3.0L DOHC V6 Duratec engine
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
•2.3L I4 engine
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
241

•3.0L DOHC V6 Duratec engine
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 3.0L DOHC V6 Duratec
engine
Air filter element FA-1683 FA-1771
Battery BXT-40R BXT-40R
Oil filter
4FL2017 A3or FL910 FL-820-S
Oil Filter O-Ring 1S7G-6885–AC3N/A
PCV valve1
Spark Plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
242