fuel pump FORD FUSION (AMERICAS) 2006 1.G Owners Manual

Seating and Safety Restraints 88
Seating 88
Safety restraints 93
Airbags 107
Child restraints 123
Tires, Wheels and Loading 135
Tire Information 135
Vehicle loading 150
Trailer towing 154
Recreational towing 154
Driving 156
Starting 156
Brakes 160
Traction control 162
Transmission operation 163
Roadside Emergencies 170
Getting roadside assistance 170
Hazard flasher switch 171
Fuel pump shut-off switch 172
Fuses and relays 172
Changing tires 179
Lug Nut Torque 184
Jump starting 185
Wrecker towing 190
Customer Assistance 191
Reporting safety defects (U.S. only) 197
Cleaning 198
Table of Contents
2
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)

CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
ThisOwner’s Guidedescribes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on thisOwner’s Guidewhen reselling the vehicle. It
is an integral part of the vehicle.
Fuel pump shut-off switch:In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside Emergencieschapter.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
4

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAirbag - Front
Airbag - SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Powertrain MalfunctionSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
8

Distance to empty (DTE)
Selecting this function from the
INFO menu estimates approximately
how far you can drive with the fuel
remaining in your tank under
normal driving conditions.
Remember to turn the ignition OFF
when refueling to allow this feature to correctly detect the added fuel.
The DTE function will display LOW FUEL LEVEL when you have
approximately 50 miles (80 km) to empty. If you RESET this warning
message, this display will return within 10 minutes.
DTE is calculated using a running average fuel economy, which is based
on your recent driving history of 500 miles (800 km). This value is not
the same as the average fuel economy display. The running average fuel
economy is reinitialized to a factory default value if the battery is
disconnected.
Average fuel economy (AFE)
Select this function from the INFO
menu to display your average fuel
economy in miles/gallon or liters/
100 km.
If you calculate your average fuel
economy by dividing gallons of fuel
used by gallons of fuel used by 100 miles traveled (kilometers traveled
by liters used), your figure may be different than displayed for the
following reasons:
•Your vehicle was not perfectly level during fill-up
•Differences in the automatic shut-off points on the fuel pumps at
service stations
•Variations in top-off procedure from one fill-up to another
•Rounding of the displayed values to the nearest 0.1 gallon (liter)
1. Drive the vehicle at least 5 miles (8 km) with the speed control
system engaged to display a stabilized average.
2. Record the highway fuel economy for future reference.
It is important to press the RESET control (press and hold RESET for 2
seconds in order to reset the function) after setting the speed control to
get accurate highway fuel economy readings.
For more information refer toFuel Informationin theMaintenance
and Specificationschapter.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Driver Controls
62

FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
The fuel pump shut-off switch is
located in the front passenger
footwell area in the right upper
corner.
To reset the switch:
1. Turn the ignition to 1 (LOCK).
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition to 3 (RUN).
5. Wait a few seconds and return
the key to 1 (LOCK).
6. Make another check for leaks.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
172

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
6 40A**
Rear window defroster, Heated mirrors
7 40A** PETA Pump (PZEV engine only)
8 — Not used
9 20A** Wipers
10 20A** ABS Valves
11 20A** Heated seats
12 — Not used
13 — Not used
14 15A* Ignition switch
15 — Not used
16 15A* Transmission
17 20A* Console power point
18 10A* Alternator sense
19 40A** Logic feed to SJB (solid state devices)
20 — Not used
21 — Not used
22 — Not used
23 60A** SJB power feed (fuses 1, 2, 4, 10, 11)
24 15A* Fog lamps
25 10A* A/C Compressor clutch
26 — Not used
27 — Not used
28 — Not used
29 60A*** Engine cooling fan
30 30A** Fuel pump relay feed
31 — Not used
32 30A** Driver power seat
33 20A** Moonroof
34 — Not used
35 — Not used
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
177

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
36 40A** ABS Pump
37 — Not used
38 — Not used
39 — Not used
40 — Not used
41 — Not used
42 15A* PCM non-emission related
43 15A* Coil on plug
44 15A* PCM emission related
45 5A* PETA Pump feedback (PZEV engine
only)
46 15A* Injectors
47 1/2 ISO Relay Fog lamps
48 — Not used
49 — Not used
50 1/2 ISO Relay Wiper Park
51 1/2 ISO Relay A/C Clutch
52 — Not used
53 1/2 ISO Relay Wiper RUN
54 1/2 ISO Relay Transmission (I4 engine only)
55 Full ISO Relay Fuel pump
56 Full ISO Relay Blower motor
57 Full ISO Relay PCM
58 High Current
RelayPETA Pump (PZEV engine only)
59 — Not used
60 Diode Fuel pump
61 Diode Not used
62 Circuit
BreakerSpare
*Mini fuses **A1 fuses ***A3 fuses
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
178

•Thesymbol will illuminate.
•The
symbol will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
223

•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking “Antabuse” or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Refueling
Fuel vapor burns violently and a fuel fire can cause severe
injuries. To help avoid injuries to you and others:
•Read and follow all the instructions on the pump island;
•Turn off your engine when you are refueling;
•Do not smoke if you are near fuel or refueling your vehicle;
•Keep sparks, flames and smoking materials away from fuel;
•Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
•Keep children away from the fuel pump; never let children pump fuel
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
225

•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
If the
indicator comes on and stays on after you start the engine, the
fuel filler cap may not be properly installed. Turn off the engine, remove
the fuel filler cap, align the cap properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
226