check engine FORD FUSION (AMERICAS) 2007 1.G Owner's Manual

the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30 second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle.
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1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the
MIN/MAX or upper and lower lines. Do not add fluid if the level is in this
range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN/MAX or upper and
lower lines. Be sure to put the cap back on the reservoir.
BRAKE/CLUTCH FLUID
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
TRANSAXLE FLUID
Checking 5–speed automatic transaxle fluid (If equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
MAX
MIN
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operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is below the lower notch on
the dipstick and the outside
temperatures are above 50°F
(10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 149°F (65°C) on a level surface. The normal operating
temperature can be reached after approximately 20 miles (30 km) of
driving.
The transmission fluid should be in
between the notches if at normal
operating temperature 149°F
(65°C).
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Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant guage indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect
the fluid level. The fluid should read
within the hot range on the dipstick
if at normal operating temperature
(140°F-158°F [60°C-70°C]).
Checking automatic transmission fluid at cool temperature
(59°F-77°F [15°C-25°C])
If a fluid check is necessary at a low
fluid temperature (59°F-77°F
[15°C-25°C]), perform the check
using the cold range on the dipstick.
However, the fluid must be
re-checked at the proper fluid temperature.
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Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
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Item Capacity Ford part nameFord part number /
Ford specification
Power Transfer Unit
(PTU) fluid (AWD)
5
12 ounces
(0.35L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer fluid4.75 quarts
(4.5L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank17.5 gallons
(66.2L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Service refill capacity is determined by filling the transmission within 3/8 inch (10mm) of the
bottom of the filler hole with the vehicle on a level surface.4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.5The Power Transfer Unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace Power Transfer Unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
See your authorized dealer for fluid level checking or filling of the Power Transfer Unit.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
5–Speed Manual Transaxle A Mazda G5M 5
5–Speed Automatic Transaxle Mazda FNR5 C
6–Speed Automatic Transaxle Aisin F21 B
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A
Accessory delay ..........................68
Air cleaner filter ...............262–264
Air conditioning ....................43, 45
Airbag supplemental
restraint system ........121, 130, 133
and child safety seats ............123
description ..............121, 130, 133
disposal ....................................136
driver airbag ............123, 130, 134
indicator light .........129, 132, 135
operation .................123, 130, 134
passenger airbag .....123, 130, 134
side airbag ...............................130
All Wheel Drive (AWD),
driving off road .........................183
Antifreeze
(see Engine coolant) ................239
Anti-lock brake system
(see Brakes) ..............................174
Anti-theft system ..................96, 99
arming the system ....................99
disarming a triggered
system .....................................100
triggering .................................100
Audio system (see Radio) ...21, 27
Automatic transaxle
fluid, adding ............................257
fluid, checking ........................257
Automatic transmission
driving an automatic
overdrive .........................179–180
fluid, adding ....................259, 262
fluid, checking ................259, 262
fluid, refill capacities ..............266
fluid, specification ..................266Auxiliary Input Jack ...................34
Axle
lubricant specifications ..........266
B
Battery .......................................237
acid, treating emergencies .....237
jumping a disabled battery ....205
maintenance-free ....................237
replacement, specifications ...264
servicing ..................................237
Belt-Minder.............................116
Brakes ........................................173
anti-lock ...................................174
anti-lock brake system (ABS)
warning light ...........................174
fluid, checking and adding ....257
fluid, refill capacities ..............266
fluid, specifications .................266
lubricant specifications ..........266
parking ....................................175
shift interlock ..........................177
Break-in period .............................5
Bulbs ............................................53
C
Capacities for refilling fluids ....266
Cassette tape player ...................21
Cell phone use ..............................7
Changing a tire .........................199
Child safety restraints ..............136
child safety belts ....................136
Child safety seats ......................140
attaching with tether straps ..144
in front seat ............................141
in rear seat ..............................141
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Cleaning your vehicle
engine compartment ..............221
instrument panel ....................223
interior .....................................224
interior trim ............................224
plastic parts ............................222
washing ....................................219
waxing .....................................220
wheels ......................................220
wiper blades ............................222
Climate control (see Air
conditioning or Heating) ......43, 45
Clock ............................................66
Clock adjust
6-CD in dash .............................28
AM/FM/CD .................................22
Clutch
fluid ..........................................257
operation while driving ..........182
recommended shift speeds ....182
Compass, electronic
set zone adjustment .................77
Console ........................................65
overhead ....................................65
Controls
power seat ...............................104
steering column ........................72
Coolant
checking and adding ..............239
refill capacities ................243, 266
specifications ..........................266
Cruise control
(see Speed control) ....................69
Cupholder(s) .............................107
Customer Assistance ................190
Ford Extended Service
Plan ..........................................215Getting assistance outside
the U.S. and Canada ..............216
Getting roadside assistance ...190
Getting the service
you need .................................211
Ordering additional
owner’s literature ...................217
Utilizing the Mediation/
Arbitration Program ...............215
D
Daytime running lamps
(see Lamps) ................................50
Dipstick
automatic transmission
fluid ..................................257, 259
engine oil .................................232
Driving under special
conditions ..................181, 185, 187
sand .........................................186
snow and ice ...........................188
through water .................186, 189
E
Electronic message center .........75
Emergencies, roadside
jump-starting ..........................205
Emission control system ..........253
Engine ........................................269
cleaning ...................................221
coolant .....................................239
fail-safe cooling .......................244
idle speed control ...................237
lubrication specifications .......266
refill capacities ........................266
service points ..................229–230
starting after a collision .........192
Engine block heater .................173
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Engine oil ..................................232
change oil soon warning,
message center .......................232
checking and adding ..............232
dipstick ....................................232
filter, specifications ........236, 264
recommendations ...................236
refill capacities ........................266
specifications ..........................266
Exhaust fumes ..........................173
F
Fail safe cooling ........................244
Fluid capacities .........................266
Foglamps .....................................50
Four-Wheel Drive vehicles
driving off road .......................184
Fuel ............................................245
calculating fuel
economy ............................76, 250
cap ...........................................247
capacity ...................................266
choosing the right fuel ...........248
comparisons with EPA
fuel economy estimates .........253
detergent in fuel .....................249
filling your vehicle
with fuel ..................245, 247, 250
filter, specifications ........245, 264
fuel pump shut-off switch .....192
improving fuel economy ........250
octane rating ...................249, 269
quality ......................................249
running out of fuel .................249
safety information relating
to automotive fuels ................245
Fuel pump shut-off switch .......192
Fuses ..................................192–193G
Gas cap (see Fuel cap) ............247
Gas mileage
(see Fuel economy) .................250
Gauges .........................................14
H
Hazard flashers .........................191
Head restraints .........................101
Headlamps ...................................49
aiming ..................................51–52
autolamp system .......................49
bulb specifications ....................54
daytime running lights .............50
flash to pass ..............................51
high beam .................................51
replacing bulbs .........................54
turning on and off ....................49
Heating
heating and air conditioning
system ...........................41, 43, 45
Hood ..........................................228
How to get going ........................17
I
Ignition ...............................170, 269
Illuminated visor mirror .............64
Infant seats
(see Safety seats) .....................140
Inspection/maintenance (I/M)
testing ........................................255
Instrument panel ........................66
cleaning ...................................223
cluster ........................................10
lighting up panel and
interior .......................................51
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