air filter FORD FUSION (AMERICAS) 2008 1.G Owners Manual

Customer Assistance 233
Reporting safety defects (U.S. only) 239
Reporting safety defects (Canada only) 240
Cleaning 241
Maintenance and Specifications 249
Engine compartment 251
Engine oil 254
Battery 259
Engine coolant 261
Fuel information 267
Air filter(s) 284
Part numbers 286
Maintenance product specifications and capacities 288
Engine data 291
Accessories 294
Index 296
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2007 Ford Motor Company
Table of Contents
3
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
9

9. Tuck the 2 lead wires into the lamp housing to assure that they are
not pinched when installing the protective rubber cap.
10. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
11. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
12. Reconnect the washer bottle neck by reversing Step 3 (Passenger
side only with ABS).
13. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lowbeam bulb (upper) replacement
1. Make sure headlamp switch is in OFF position, then open the hood.
2. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotate it up in a
clockwise direction. (Driver’s side
only)
3. Remove the AirTube from the air
filter assembly. (Driver’s side only).
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
62

Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only with ABS).
13. From the exterior wheel well area reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only with
ABS).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
17. Reinstall splash shield access panel with screw (Passenger side only
with ABS).
18. Reinstall the AirTube to the air filter assembly. (Driver’s side only).
19. Reinstall the vertical shield to the bolster. (Driver’s side only).
20. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking lamp/turn signal bulbs
1. Make sure headlamp switch is in the OFF position, then open the
hood.
2. Reach over the front bolster.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
64

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake/Clutch fluid reservoir
5. Transmission fluid dipstick (automatic transmission only)
6. Battery
7. Power distribution box
8. Air filter assembly
9. Coolant bleed valve
10. Power steering fluid reservoir
11. Windshield washer fluid reservoir
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
251

3.0L DOHC V6 Duratec engine
1. Engine coolant reservoir
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Transmission Fluid Dipstick (automatic transmission only)
5. Battery
6. Power distribution box
7. Air filter assembly
8. Coolant bleed valve
9. Engine oil dipstick
10. Engine oil filler cap
11. Windshield washer fluid reservoir
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
252

2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive vacuum in
the fuel tank may damage the fuel system or cause the fuel cap
to disengage in a collision, which may result in possible personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
267

Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
284

Changing the air filter element
•2.3L I4 engine
•3.0L DOHC V6 Duratec engine
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
•2.3L I4 engine
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
285

•3.0L DOHC V6 Duratec engine
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 3.0L DOHC V6 Duratec
engine
Air filter element FA-1683 FA-1771
Battery BXT-96R BXT-40R
Oil filter FL-2017-B
1FL-820-S
PCV valve2
Spark Plugs3
1
When changing oil filter you must also replace the filter cap O-ring. The
oil filter drain plug O-ring must also be replaced whenever the oil filter
drain plug is removed. Reuse of the O-rings may cause engine oil leakage
and may result in severe engine damage. The customer warranty may be
void for any damage to the engine if the O-rings are not replaced.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
286