oil change FORD FUSION (AMERICAS) 2009 1.G Owners Manual

Customer Assistance 244
Reporting safety defects (U.S. only) 250
Reporting safety defects (Canada only) 251
Cleaning 252
Maintenance and Specifications 260
Engine compartment 262
Engine oil 265
Battery 270
Engine coolant 272
Fuel information 279
Air filter(s) 295
Part numbers 297
Maintenance product specifications and capacities 299
Engine data 302
Accessories 305
Index 307
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2008 Ford Motor Company
Table of Contents
3
2009 Fusion(fsn)
Owners Guide
USA(fus)

WARNING:Handle a halogen headlamp bulb carefully and keep
out of children’s reach. Grasp the bulb only by its plastic base
and do not touch the glass. The oil from your hand could cause the
bulb to break the next time the headlamps are operated.
7. For ease of bulb socket installation into the lamp assembly, hold the
bulb socket at 15 degrees clockwise from a vertical position. Use the two
lead wires oriented up to represent the vertical reference position.
8. From the 15 degree position, rotate the bulb socket clockwise to a
locked position.
9. Tuck the two lead wires into the lamp housing to assure that they are
not pinched when installing the protective rubber cap.
10. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
11. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
12. Reconnect the washer bottle neck by reversing Step 3 (Passenger
side only).
13. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lowbeam bulb (upper) replacement
1. Make sure headlamp switch is in the off position, then open the hood.
2. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotating it up in a
clockwise direction (Driver side
only).
2009 Fusion(fsn)
Owners Guide
USA(fus)
Lights
61

10. Disconnect the electrical
connector from the bulb socket and
discard the old bulb socket.
11. Connect the new bulb socket to
the electrical connector.
WARNING:Handle a
halogen headlamp bulb
carefully and keep out of
children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only).
13. From the exterior wheel well area, reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
17. Reinstall splash shield access panel with screw (Passenger side only).
18. Reinstall the air tube to the air filter assembly (Driver side only).
19. Reinstall the vertical shield to the bolster (Driver side only).
20. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
2009 Fusion(fsn)
Owners Guide
USA(fus)
Lights
63

Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil and filter according to the appropriate schedule
listed inscheduled maintenance information.
When changing the oil filter on the 2.3L engine, you must also replace
the filter cap O-ring. The oil filter drain plug O-ring must also be
replaced whenever the oil filter drain plug is removed. Reuse of the
O-rings may cause engine oil leakage and may result in severe engine
damage. The customer warranty may be void for any damage to the
engine if the O-rings are not replaced.
Ford production and Motorcraft replacement oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter or
another with equivalent performance for your engine application.
BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
270

Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50/50 mixture of coolant and water provides the following:
•Freeze protection down to -34°F (-36°C).
•Boiling protection up to 265°F (129°C).
•Protection against rust and other forms of corrosion.
•Proper function of calibrated gauges.
When the engine is cold, check the
level of the engine coolant in the
reservoir.
•The engine coolant should be at the “FULL COLD” level or within the
“COLD FILL RANGE” as listed on the engine coolant reservoir
(depending upon application).
•Refer toscheduled maintenance informationfor service interval
schedules.
•Be sure to read and understandPrecautions when servicing your
vehiclein this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir,when the
engine is cool,until the appropriate fill level is obtained.
COLD FILL RANGE
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
273

Item Capacity Ford part nameFord part number / Ford
specification
Power transfer unit
(PTU) fluid (AWD)
5
12 ounces
(0.35L)Motorcraft SAE
75W-140 Synthetic
Rear Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer
fluid4.75 quarts
(4.5L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank (FWD)17.5 gallons
(66.2L)——
Fuel tank (AWD)16.5 gallons
(62.4L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Service refill capacity is determined by filling the transmission within 3/8 inch (10mm) of the
bottom of the filler hole with the vehicle on a level surface.4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.5The Power Transfer Unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace Power Transfer Unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
See your authorized dealer for fluid level checking or filling of the Power Transfer Unit.
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
301

service points ..................262–263
starting after a collision .........223
Engine block heater .................196
Engine oil ..................................265
change oil soon warning,
message center .......................265
checking and adding ..............265
dipstick ....................................265
filter, specifications ........269, 297
recommendations ...................269
refill capacities ........................299
specifications ..........................299
Event data recording ....................6
Exhaust fumes ..........................196
F
Fail safe cooling ........................277
Fluid capacities .........................299
Foglamps .....................................54
Four-Wheel Drive vehicles
driving off road .......................215
Fuel ............................................279
calculating fuel
economy ............................83, 284
cap ...........................................281
capacity ...................................299
choosing the right fuel ...........282
comparisons with EPA fuel
economy estimates .................286
detergent in fuel .....................283
filling your vehicle with
fuel ...........................279, 281, 284
filter, specifications ........278, 297
fuel pump shut-off switch .....223
improving fuel economy ........284
octane rating ...................282, 302
quality ......................................283
running out of fuel .................283safety information relating to
automotive fuels .....................279
Fuel pump shut-off switch .......223
Fuses ..................................223–224
G
Gas cap (see Fuel cap) ............281
Gas mileage
(see Fuel economy) .................284
Gauges .........................................14
H
Hazard flashers .........................222
Headlamps ...................................53
aiming ........................................56
autolamp system .......................53
bulb specifications ....................59
daytime running lights .............54
flash to pass ..............................55
high beam .................................55
replacing bulbs .........................60
turning on and off ....................53
Heating
heating and air conditioning
system ...........................45, 47, 49
Hood ..........................................261
How to get going ........................17
I
Ignition ...............................193, 302
Illuminated visor mirror .............69
Infant seats
(see Safety seats) .....................154
Inspection/maintenance (I/M)
testing ........................................289
2009 Fusion(fsn)
Owners Guide
USA(fus)
Index
309