brakes FORD FUSION HYBRID 2017 Owners Manual

Unique Driving Character-istics
Hybrid Vehicle Operation..........................146
Plug-In Hybrid Vehicle Operation..........148
EcoSelect........................................................150
Hybrid Vehicle Frequently AskedQuestions.....................................................151
Fuel and Refueling
Safety Precautions.......................................153
Fuel Quality....................................................154
Fuel Filler Funnel Location........................155
Running Out of Fuel.....................................155
Refueling..........................................................156
Fuel Consumption.......................................158
Emission Control System..........................159
High Voltage Battery
General Information....................................162
Charging the High Voltage Battery........164
High Voltage Battery Cut-OffSwitch..........................................................169
Transmission
Automatic Transmission............................170
Brakes
General Information....................................174
Hints on Driving With Anti-LockBrakes............................................................175
Electric Parking Brake..................................175
Hill Start Assist...............................................177
Traction Control
Principle of Operation.................................179
Using Traction Control................................179
Stability Control
Principle of Operation................................180
Using Stability Control................................181
Parking Aids
Principle of Operation.................................182
Rear Parking Aid............................................182
Front Parking Aid..........................................183
Side Sensing System..................................184
Active Park Assist.........................................186
Rear View Camera........................................191
Cruise Control
Principle of Operation.................................195
Using Cruise Control....................................195
Using Adaptive Cruise Control................196
Driving Aids
Driver Alert.....................................................203
Lane Keeping System................................204
Blind Spot Information System.............208
Cross Traffic Alert.........................................210
Steering............................................................213
Pre-Collision Assist......................................214
Load Carrying
Load Limit........................................................218
Towing
Towing a Trailer.............................................223
Towing the Vehicle on Four Wheels......223
Driving Hints
Breaking-In.....................................................224
Economical Driving.....................................224
Driving Through Water...............................225
Floor Mats.......................................................225
Roadside Emergencies
Roadside Assistance...................................227
Hazard Warning Flashers..........................228
Fuel Shutoff...................................................228
Jump Starting the Vehicle........................229
3
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Table of Contents

Parking aid
Parking brake
Power steering fluid
Power windows front/rear
Power window lockout
Service engine soon
Side airbag
Shield the eyes
Stability control
Windshield wash and wipe
DATA RECORDING
Service Data Recording
Service data recorders in your vehicle arecapable of collecting and storingdiagnostic information about your vehicle.This potentially includes information aboutthe performance or status of varioussystems and modules in the vehicle, suchas engine, throttle, steering or brakesystems. In order to properly diagnose andservice your vehicle, Ford Motor Company(Ford of Canada in Canada), and service
and repair facilities may access or shareamong them vehicle diagnosticinformation received through a directconnection to your vehicle whendiagnosing or servicing your vehicle.Additionally, Ford Motor Company (Fordof Canada, in Canada) may, wherepermitted by law, use vehicle diagnosticinformation for vehicle improvement orwith other information we may have aboutyou, (e.g., your contact information), tooffer you products or services that mayinterest you. Data may be provided to ourservice providers such as part suppliersthat may help diagnose malfunctions, andwho are similarly obligated to protect data.We retain this data only as long asnecessary to perform these functions or tocomply with law. We may provideinformation where required in response toofficial requests to law enforcement orother government authorities or thirdparties acting with lawful authority or courtorder, and such information may be usedin legal proceedings. For U.S. only (ifequipped), if you choose to use connectedapps and services, such as SYNC VehicleHealth Report or MyFord Mobile App, youconsent that certain diagnostic informationmay also be accessed electronically byFord Motor Company and Ford authorizedservice facilities, and that the diagnosticinformation may be used to provideservices to you, personalizing yourexperience, troubleshoot, and to improveproducts and services and offer youproducts and services that may interestyou, where permitted by law. For Canadaonly, for more information, please reviewthe Ford of Canada privacy policy atwww.ford.ca, including our U.S. datastorage and use of service providers inother jurisdictions who may be subject to
9
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
IntroductionE139213 E167012 E138639

Pregnant women should always wear theirseatbelt. The lap belt portion of acombination lap and shoulder belt shouldbe positioned low across the hips belowthe belly and worn as tight as comfort willallow. The shoulder belt should bepositioned to cross the middle of theshoulder and the center of the chest.
Seatbelt Locking Modes
WARNINGS
After any vehicle crash, the seatbeltsystem at all passenger seatingpositions must be checked by anauthorized dealer to verify that theautomatic locking retractor feature forchild seats is still functioning properly. Inaddition, all seatbelts should be checkedfor proper function.
The belt and retractor assemblymust be replaced if the seatbeltassembly automatic locking retractorfeature or any other seatbelt function isnot operating properly when checked byan authorized dealer. Failure to replace thebelt and retractor assembly could increasethe risk of injury in crashes.
All safety restraints in the vehicle arecombination lap and shoulder belts. Thedriver seatbelt has the vehicle sensitivelocking mode. The front outboardpassenger and rear seatbelts have boththe vehicle sensitive locking mode and theautomatic locking mode.
Vehicle Sensitive Mode
This is the normal retractor mode, whichallows free shoulder belt lengthadjustment to your movements andlocking in response to vehicle movement.For example, if the driver brakes suddenlyor turns a corner sharply, or the vehiclereceives an impact of about 5 mph(8 km/h) or more, the combinationseatbelts will lock to help reduce forwardmovement of the driver and passengers.
In addition, the retractor is designed to lockif the webbing is pulled out too quickly. Ifthis occurs, let the belt retract slightly andpull webbing out again in a slow andcontrolled manner.
Automatic Locking Mode
In this mode, the shoulder belt isautomatically pre-locked. The belt will stillretract to remove any slack in the shoulderbelt. The automatic locking mode is notavailable on the driver seatbelt.
When to Use the Automatic LockingMode
This mode should be used any time a childsafety seat, except a booster, is installedin passenger front or rear seating positions.Children 12 years old and under should beproperly restrained in a rear seatingposition whenever possible. See ChildSafety (page 16).
How to Use the Automatic LockingMode
Standard seatbelts
32
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Seatbelts

Adaptive Cruise Control (If Equipped)
The speed control systemindicator light changes color toindicate what mode the systemis in: See Using Adaptive Cruise Control(page 196).
On (white light): Lights when you turn theadaptive cruise control system on. Turnsoff when you turn the speed controlsystem off.
Engaged (green light): Lights when theadaptive cruise control system engages.Turns off when the speed control systemdisengages.
Anti-Lock Braking System
If it lights when you are driving,this indicates a malfunction. Youwill continue to have the normalbraking system (without Anti-lock brakingsystem) unless the brake system warninglamp also lights. Have an authorized dealercheck the system.
Battery
If it lights while driving, itindicates a malfunction. Switchoff all unnecessary electricalequipment and have an authorized dealercheck the system immediately.
Blind Spot Monitor (If Equipped)
Lights when you switch thisfeature off or with a blind-spotmessage. See Blind SpotInformation System (page 208). SeeInformation Messages (page 103).
Brake System
Lights when you engage theparking brake with the ignitionon.
If it lights when you are driving, check thatthe parking brake is not on. If the parkingbrake is not on, this Brake System lampindicates low brake fluid level or a brakesystem malfunction. Have an authorizeddealer check the system immediately.
WARNING
Driving your vehicle with the warninglamp on is dangerous. A significantdecrease in braking performancemay occur. It will take you longer to stopyour vehicle. Have your vehicle checked assoon as possible. Driving extendeddistances with the parking brake engagedcan cause brake failure and the risk ofpersonal injury.
Cruise Control
Lights when you switch on cruisecontrol.
Direction Indicator
Lights when the left or right turnsignal or the hazard warningflasher is switched on. If theindicators stay on or flash faster, check fora burned-out bulb. See Changing a Bulb(page 267).
Door Ajar
Lights when the ignition is on andany door is not completelyclosed.
EcoSelect (If Equipped)
Lights when you switch on thisfeature. See EcoSelect (page150).
90
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Instrument ClusterE144524 E151262 E144522 E71340 E194390

Fuel Economy
Menu level 5Menu level 4Menu level 3Menu level 2
——HelpEfficiency Leaves
—5, 10 or 30 minutesDurationFuel History(Instantaneous FuelEconomy + FuelEconomy History + AvgFuel Economy)
——Help
——HelpCoach
Efficiency Leaves
Efficiency leaves indicate short term drivingefficiency measured over the last fewminutes. The more leaves and vines thatappear on the display, the better your fueleconomy. Leaves and vines willoccasionally appear and disappear toindicate a change in your driving efficiency.
Fuel History
From left to right this view includes aninstantaneous fuel economy gauge,historical fuel economy data and averagefuel economy. The historical datarepresents an average over time intervalsof either 1, 2 or 6 minutes, with the leftmostinterval being the most recent. Shown atthe bottom of the view is the total timeduration for the 5 intervals. You can selecttotal duration in the options menu.Intervals shown in grey color are from theprevious drive. The blue horizontal linerepresents the average fuel economy valueshown to the right.
Note:Hold OK to reset fuel history andaverage fuel economy.
Coach
This view provides a comparison of yourrecent acceleration, braking and cruisingbehavior, then recommends the mostefficient use of energy under presentconditions. The horizontal bars fill from leftto right with best behavior and appear bluewhen at least half full. When the bars areless than half full, the color is amber,suggesting that you need a change in yourdriving behavior to achieve better energyefficiency.
Note:Fuel Economy will be impacted byyour use of brakes, accelerator andaccessories, as well as environmentalconditions such as hills and weather.
Note:Fuel economy is not always ameasure of appropriate driving behavior. Forexample, when driving uphill andmaintaining an appropriate speed, yourinstant fuel economy may not be good(losing leaves) but the Coach may show ablue bar for Acceleration and Cruising.
102
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Information Displays

Park Aid
ActionMessage
The system has detected a condition that requires service.Contact an authorized dealer. See Principle of Operation(page 182).
Check Front Park Aid
The system has detected a condition that requires service.Contact an authorized dealer. See Principle of Operation(page 182).
Check Rear Park Aid
Displays the park aid status.Front Park Aid On Off
Displays the park aid status.Rear Park Aid On Off
Park Brake
ActionMessage
The electric parking brake is set and a manual release isattempted without the brake pedal being pressed.To Release: Press Brakeand Switch
The electric parking brake is set and an automatic release isattempted but cannot be performed. Perform a manualrelease.
Park Brake Use Switchto Release
The electric parking brake is set and your vehicle speedexceeds 3 mph (5 km/h). Release park brake before continueddriving.
Release Park Brake
The electric parking brake is not fully applied.Park Brake Not Applied
The electric parking brake is not fully released.Park Brake Not Released
The electric parking brake system has been put into a specialmode that is used to allow service of the rear brakes. Contactan authorized dealer.
Park Brake MaintenanceMode
The electric park brake system has detected a condition thatrequires service. Some functionality may still be available.See an authorized dealer.
Park Brake LimitedFunction ServiceRequired
The electric parking brake system has detected a conditionthat requires service. See an authorized dealer.Park Brake MalfunctionService Now
Numerous park brake applies have overheated the system.Wait 2 minutes before attempting to apply again.Park Brake SystemOverheated
112
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Information Displays

1.Shift into neutral and use the brakes tobring your vehicle to a safe stop.
2. When your vehicle has stopped, shiftinto park (P).
3. Apply the parking brake.
4.Press and hold the push button ignitionswitch, or press it three times withintwo seconds.
Guarding Against Exhaust Fumes
WARNING
If you smell exhaust fumes insideyour vehicle, have your vehiclechecked by your authorized dealerimmediately. Do not drive your vehicle ifyou smell exhaust fumes. Carbonmonoxide is present in exhaust fumes.Take precautions to avoid its dangerouseffects.
Important Ventilating Information
If you stop your vehicle and then leave theengine idling for long periods, werecommend that you do one of thefollowing:
•Open the windows at least 1 in (3 cm).
•Set your climate control to outside air.
ENGINE BLOCK HEATER (If
Equipped)
WARNINGS
Failure to follow engine block heaterinstructions could result in propertydamage or serious personal injury.
Do not use your heater withungrounded electrical systems ortwo-pronged adapters. There is a riskof electrical shock.
Note:The heater is most effective whenoutdoor temperatures are below 0°F(-18°C).
The heater acts as a starting aid bywarming the engine coolant. This allowsthe climate control system to respondquickly. The equipment includes a heaterelement (installed in the engine block) anda wire harness. You can connect thesystem to a grounded 120-volt ACelectrical source.
We recommend that you do the followingfor a safe and correct operation:
•Use a 16-gauge outdoor extension cordthat is product certified byUnderwriter’s Laboratory (UL) orCanadian Standards Association(CSA). This extension cord must besuitable for use outdoors, in coldtemperatures, and be clearly markedSuitable for Use with OutdoorAppliances. Do not use an indoorextension cord outdoors. This couldresult in an electric shock or become afire hazard.
•Use as short an extension cord aspossible.
•Do not use multiple extension cords.
•Make sure that when in operation, theextension cord plug and heater cordplug connections are free and clear ofwater. This could cause an electricshock or fire.
•Make sure your vehicle is parked in aclean area, clear of combustibles.
•Make sure the heater, heater cord andextension cord are firmly connected.
•Check for heat anywhere in theelectrical hookup once the system hasbeen operating for approximately 30minutes.
•Make sure the heater system ischecked for proper operation beforewinter.
144
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Starting and Stopping the Engine

Brake-Shift Interlock Override
WARNINGS
Do not drive your vehicle until youverify that the brake lamps areworking.
When doing this procedure, you needto take the transmission out of park(P) which means your vehicle canroll freely. To avoid unwanted vehiclemovement, always fully set the parkingbrake prior to doing this procedure. Usewheels chocks if appropriate.
If the parking brake is fully released,but the brake warning lamp remainsilluminated, the brakes may not beworking properly. Have your vehiclechecked as soon as possible.
Note:See your authorized dealer as soonas possible if this procedure is used.
Note:For some markets this feature isdisabled.
Note:This feature will only function if your12-volt battery has power. If vehicle batteryvoltage is not sufficient, an external 12-voltpower source (for example, jumper cables,battery charger or jump pack) may berequired to function the interlock overrideswitch.
Use the brake-shift interlock override tomove your transmission from the parkposition in the event of an electricalmalfunction. If your vehicle has a deadbattery, an external power source will berequired.
1. Apply the parking brake and turn yourignition off before performing thisprocedure.
2. Locate your brake-shift interlockaccess slot. The slot is located in yourcenter console storage bin. The accessslot does not have a label.
Note:Make sure that you correctly identifythe access hole as not to damage the mediahub.
3. Using a tool, press and hold the brakeshift interlock switch. The shift buttonson the instrument panel will flash whenyour vehicle is in override mode.
4.With the override switch still held, pressthe neutral button (N) to shift frompark.
5. Release the override button.
6. Your vehicle will remain in Stay inNeutral mode for wrecker towingpurposes or can be shifted to thedesired gear and driven (if possible).
7. Release the parking brake.
If Your Vehicle Gets Stuck In Mudor Snow
Note:Do not rock the vehicle if the engineis not at normal operating temperature ordamage to the transmission may occur.
Note:Do not rock the vehicle for more thana minute or damage to the transmission andtires may occur, or the engine may overheat.
172
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
TransmissionE180636

GENERAL INFORMATION
Note:Occasional brake noise is normal. Ifa metal-to-metal, continuous grinding orcontinuous squeal sound is present, thebrake linings may be worn-out. Have thesystem checked by an authorized dealer. Ifthe vehicle has continuous vibration orshudder in the steering wheel while braking,have it checked by an authorized dealer.
Note:Brake dust may accumulate on thewheels, even under normal drivingconditions. Some dust is inevitable as thebrakes wear and does not contribute tobrake noise. See Cleaning the AlloyWheels (page 275).
See Warning Lamps andIndicators (page 89).
Wet brakes result in reduced brakingefficiency. Gently press the brake pedal afew times when driving from a car wash orstanding water to dry the brakes.
Brake Over Accelerator
In the event the accelerator pedalbecomes stuck or entrapped, apply steadyand firm pressure to the brake pedal toslow the vehicle and reduce engine power.If you experience this condition, apply thebrakes and bring your vehicle to a safestop. Move the transmission to park (P),switch the engine off and apply the parkingbrake. Inspect the accelerator pedal forany interference. If none are found and thecondition persists, have your vehicle towedto the nearest authorized dealer.
Brake Assist
Brake assist detects when you brakeheavily by measuring the rate at which youpress the brake pedal. It providesmaximum braking efficiency as long as youpress the pedal. Brake assist can reducestopping distances in critical situations.
Anti-lock Brake System
This system helps you maintain steeringcontrol during emergency stops by keepingthe brakes from locking.
This lamp momentarilyilluminates when you switch theignition on. If the light does notilluminate during start up, remains on orflashes, the anti-lock braking system maybe disabled. Have the system checked byan authorized dealer. If the anti-lock brakesystem is disabled, normal braking is stilleffective.
If the brake warning lampilluminates when you release theparking brake, have your systemchecked by an authorized dealer.
Regenerative Braking System
This feature is used to simulate the enginebraking of an internal combustion engineand assist the standard brake system whilerecovering some of the energy of motionand storing it in the battery to improve fueleconomy. The standard brake system isdesigned to fully stop the car ifregenerative braking is not available.During regenerative braking, the motor isspun as a generator to create electricalcurrent. This recharges the battery andslows the vehicle. In effect, once theaccelerator pedal is released, the motorchanges from an energy user to an energyproducer.
When you release the accelerator pedal orpress the brake pedal, the brake controllerautomatically detects the amount ofdeceleration requested and optimizes howmuch of the deceleration will be producedby regenerative braking. The remainingportion is generated by standard friction
174
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
BrakesE144522 E144522

braking. When the battery is almost fullycharged, the amount of regenerativebraking is limited to avoid overcharging,and the requested deceleration isproduced by standard friction brakingalone.
Regenerative braking does not take theplace of the standard friction brakes; it onlyassists them. Regenerative braking hasalso been designed to interact with theanti-lock brake system. Regenerativebraking is disabled when the anti-lockbrake system is activated or the battery isfully charged.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
Note:When the system is operating, thebrake pedal may pulse and may travelfurther. Maintain pressure on the brakepedal. You may also hear a noise from thesystem. This is normal.
The anti-lock braking system will noteliminate the risks when:
•You drive too closely to the vehicle infront of you.
•Your vehicle is hydroplaning.
•You take corners too fast.
•The road surface is poor.
ELECTRIC PARKING BRAKE
The electric parking brake replaces theconventional handbrake. The operatingswitch is located in the center console.
WARNING
Always set the parking brake andleave your vehicle with thetransmission in park (P) (automatictransmission) or in first gear (1) or reverse(R) (manual transmission).
Note:When you apply the electric parkingbrake in certain conditions, for example, ona steep hill, the electric parking brake mayreapply the brakes within three to tenminutes.
Note:You may notice various noises whenyou apply and release the electric parkingbrake. This is normal and no cause forconcern.
Parking On a Hill (Vehicles With aManual Transmission)
If you park your vehicle facing uphill, movethe transmission to first gear (1) and turnthe steering wheel away from the curb. Ifyou park your vehicle facing downhill, movethe transmission to reverse (R) and turnthe steering wheel toward the curb.
Applying the Electric Parkingbrake
WARNINGS
The brake system warning lamp willflash during an electric parking brakeapply. If the brake system warninglamp continues to flash, there could be aproblem with your electric parking brake.
Applying the electric parking brakewhile moving will result in use of theanti-lock braking system. Do not usethe electric parking brake system when thevehicle is moving unless the normal brakesystem is unable to stop the vehicle.
With the exception of emergencyconditions (for example, the brakepedal does not work or is blocked),do not apply the electric parking brakewhile the vehicle is moving. On bends, orpoor road surfaces or weather conditions,emergency braking can cause the vehicleto skid out of control or off the road.
175
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Brakes