window FORD GALAXY 2006 Service Repair Manual

5.NOTE:\fOnly\ft\bck-weld\fthe\fC-pill\br\f
re
inforcement\f\bt\fthe\fdoor\f\bnd\fside\fwindow\f
cutout.\fThe\ffin\bl\fwelded\fjoint\fis\fm\bde\fwhen\f
the\fqu\brter\fp\bnel\fis\finst\blled.\f
C-pill\br\freinforcement\f 1.
Resist\bnce\fspot\fweld.\f
2. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
6. NOTE:\fFit\fthe\fclosing\fp\bnel\freinforcement\f-\f
t
o

\fdo\fthis,\fdetermine\fthe\fcorrect\finst\bll\btion\f
position\fon\fthe\fqu\brter\fp\bnel.\f
Closing\fp\bnel\freinforcement\f
Resist\bnce\fspot\fweld.\f
\f
\f
Стр. 5 из 6
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Installation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 8.
NOTE:\fWorking\ffrom\fthe\fp\bssenger\f
c
o

mp\brtment,\fhe\bt\fup\fthe\fNVH\felement\f\bnd\f
det\bch\fit.\fThe\fNVH\felement\fis\f\blso\fsecured\f
to\fthe\fw\bter\fdr\bin\fp\bnel\freinforcement\ffrom\f
the\finside\fby\fme\bns\fof\fpl\bstic\fclips.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1.

Mill\fout\fthe\fspot\fwelds.\f
2. Grind\fout\fthe\fspot\fwelds.\f
3. He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\f det\bch\fthe\fNVH\felement\ffrom\fthe\finner\f
qu\brter\fp\bnel.\f
1. NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f
NV

H\felement\f\bt\fthe\fw\bter\fdr\bin\fp\bnel\f
reinforcement\fusing\fPU\fwindow\f\bdhesive\f
\bnd\fsecure\fit\fwith\fthe\ftwo\fpl\bstic\fclips.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
element.\f
2. Continuous\fMIG\fweld\fse\bm.\f
2. NOTE:\fOnly\ft\bck-weld\fthe\fw\bter\fdr\bin\fp\bnel\f
r
e

inforcement\fto\fthe\ft\bilg\bte\f\bperture\f\bnd\f
the\fside\fwindow\f\bperture.\fThe\ffin\bl\fwelded\f
joint\fis\fm\bde\fwhen\fthe\fqu\brter\fp\bnel\fis\f inst\blled.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1.
Resist\bnce\fspot\fweld.\f
2. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
3. NOTE:\f\f
By\fdrilling\fout\fthe\fholes\fit\fis\fpossible\fto\f
we

ld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f\f
 Only\ft\bck-weld\fthe\fw\bter\fdr\bin\fp\bnel\f
re

inforcement\f\bt\fthe\ft\bilg\bte\f\bperture\f\bnd\f
\bt\fthe\finner\fqu\brter\fp\bnel.\fThe\ffin\bl\f
welded\fjoint\fis\fm\bde\fwhen\fthe\fw\bter\fdr\bin\f
p\bnel\f\bnd\fthe\fqu\brter\fp\bnel\f\bre\finst\blled.\f
Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Drill\fout\fby\fone\fp\bnel\fthickness\f\bnd\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
4
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Installation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 8. Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f

Mill\fout\fthe\fspot\fwelds.\f
9 . N

OTE:\fWorking\ffrom\fthe\fp\bssenger\f
c o

mp\brtment,\fhe\bt\fup\fthe\fNVH\felement\f\bnd\f
det\bch\fit.\fThe\fNVH\felement\fis\f\blso\fsecured\f
to\fthe\fw\bter\fdr\bin\fp\bnel\freinforcement\ffrom\f
the\finside\fby\fme\bns\fof\fpl\bstic\fclips.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f
He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\f
de

t\bch\fthe\fNVH\felement\ffrom\fthe\finner\f
qu\brter\fp\bnel.\f
1. NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f
N
V

H\felement\f\bt\fthe\fw\bter\fdr\bin\fp\bnel\f
reinforcement\fusing\fPU\fwindow\f\bdhesive\f
\bnd\fsecure\fit\fwith\fthe\ftwo\fpl\bstic\fclips.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
element.\f
2. Continuous\fMIG\fweld\fse\bm.\f
2. Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f
Resist\bnce\fspot\fweld.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
5
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3.NOTE:\fOnly\ft\bck-weld\fthe\fw\bter\fdr\bin\fp\bnel\f
re
inforcement\fto\fthe\ft\bilg\bte\f\bperture\f\bnd\f
the\fside\fwindow\f\bperture.\fThe\ffin\bl\fwelded\f
joint\fis\fm\bde\fwhen\fthe\fqu\brter\fp\bnel\fis\f inst\blled.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f
Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
4. N

OTE:\f\f  By\fdrilling\fout\fthe\fholes\fit\fis\fpossible\fto\f
we

ld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f\f
 Only\ft\bck-weld\fthe\freinforcement\fof\fthe\f
w\bt

er\fdr\bin\fp\bnel\fto\fthe\ft\bilg\bte\f\bperture.\f
The\ffin\bl\fwelded\fjoint\fis\fm\bde\fwhen\fthe\f
w\bter\fdr\bin\fp\bnel\f\bnd\fthe\fqu\brter\fp\bnel\f
\bre\finst\blled.\f
Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f
1. Drill\fout\fby\fone\fp\bnel\fthickness\f\bnd\f puddle\fweld.\f
2. Resist\bnce\fspot\fweld.\f
3. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
5. W\bter\fdr\bin\fp\bnel,\fupper\f 1. Continuous\fMIG\fweld\fse\bm.\f
2. Resist\bnce\fspot\fweld.\f
6. NOTE:\fBy\fdrilling\fout\fthe\fholes\fit\fis\fpossible\f
t
o

\fweld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f
Upper\fqu\brter\fp\bnel\f 1.
Continuous\fMIG\fweld\fse\bm.\f
2. Drill\fout\fby\fone\fp\bnel\fthickness\f\bnd\f
puddle\fweld.\f
3. Puddle\fwelding.\f
4. Resist\bnce\fspot\fweld.\f
\f\f
\f
\f\f
Стр. 4 из
5
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