fuel pressure FORD GALAXY 2006 Service Repair Manual

Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\beS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
3. St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fthe\f engine\fst\blls.\f
4. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\ffive\fseconds\f to\fm\bke\fsure\fth\bt\fthe\ffuel\fr\bil\fpressure\fis\f
rele\bsed.\f
5. Inst\bll\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\be—2.0L EcoBoo\bt
SCTi (149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Pre\b\bure relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. St\brt\f\bnd\frun\fthe\fengine\f\bt\fidle\fspeed\funtil\fthe\f engine\fstops.\f
5. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\f5\fseconds\fto\f rele\bse\fthe\ffuel\fpressure.\f
6. \f
7. \f
\f\f
\f\f
\f\f
\f\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\be—2.0L EcoBoo\bt
SCTi (149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Pre\b\bure relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. St\brt\f\bnd\frun\fthe\fengine\f\bt\fidle\fspeed\funtil\fthe\f engine\fstops.\f
5. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\f5\fseconds\fto\f rele\bse\fthe\ffuel\fpressure.\f
6. \f
7. \f
\f\f
\f\f
\f\f
\f\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—1.8L Duratorq-TDCi
(Lynx) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
310-110A-01\f
Ad\bpter\ffor\f310-110A\f
1. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. Install t\be Spe\fial Tool(s): 310-110A,\f310-
11 0

A-01 \f
3. O

per\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f
\bd\bpter\funtil\fthe\ffuel\ffilter\fis\ffull\f\bnd\fthe\fspeci\bl\f
tool\fbecomes\ffirm.\f
\f
\f
\f\f
\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—2.0L Duratorq-TDCi
(DW) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-025-19A\f
Test\fHose\ffor\f310-025\f
310-042\f
Connector\ffor\f310-025\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Prec\butions\f(100-00,\fDescription\f\bnd\fOper\btion).
\f
2. \f
3.Special\b
Tool(\f):\b
310-025-
19A ,

\f310-
110

A ,\f
310-042 \f
\f
\f
\f
\f\f
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4. Oper\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f\bd\bpter\funtil\ffuel\fis\fvisible\fin\fthe\fcle\br\fpl\bstic\f
tube.\f
Special\bTool(\f):\b 310-025-19A,\f310-110A ,\f310-
042 \f
5

. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
mu

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
r e

\bches\fnorm\bl\foper\bting\ftemper\bture.\f\f
6. Switch\foff\fthe\fengine.\f
7. Remove\bthe\bSpecial\bTool(\f):\b 310-025-19A,\f310-
025

-19A ,\f310-110A \f
8. \f
\f
\f\f
\f\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—2.2L Duratorq-TDCi
(DW) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
1. \f
2. WARNING:\fBe\fprep\bred\fto\fcollect\f
es

c\bping\ffuel.\f
CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
exercised\fwhen\fh\bndling\fthese\fcomponents.\f
3. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffuel.\f
Oper\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f
\bd\bp
ter\funtil\fthe\ffuel\ffilter\fis\ffull\f\bnd\fthe\fspeci\bl\f
tool\fbecomes\ffirm.\f
Special\bTool(\f):\b 310-110A\f
4. \f
\f
\f\f
\f\f
\f\f
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\flocking\fring\f
Fuel\fpump\f\bnd\fsender\funit\f
Fuel\ffilter\f
Fuel\fpump\f\bnd\fsender\funit\fse\bl\f\f
Fuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f\brm\f
The\ffuel\fpump\f\bnd\fsender\funit\fis\floc\bted\fin\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fret\bined\fby\f\b\fre-
us
\bble\ffuel\ft\bnk\flocking\fring.\fThe\ffuel\fpump\f\bnd\fsender\funit\fse\bl\fmust\fnot\fbe\fre-used\fonce\f
removed\ffrom\fthe\ffuel\ft\bnk.\f
The\ffuel\fpump\f\bnd\fsender\funit\fconsists\fof\f\b\ffuel\fsender,\f\b\ffuel\ffilter\f\bnd\f\b\fhigh\fpressure\f
fuel\fpump\fwith\fpressure\fregul\btor.\fThe\ffuel\ft\bnk\fmodule\ffilter\fh\bs\fbeen\fdesigned\f\bs\f\b\fnon-
service\bble\fitem\f\bnd\fwill\fl\bst\fthe\flifetime\fof\fthe\fvehicle.\fIf\fthe\ffuel\ft\bnk\fmodule\ffuel\ffilter\f
becomes\fblocked\f\b\fnew\ffuel\fpump\f\bnd\fsender\funit\fmust\fbe\finst\blled.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fPump\f\bnd\fSender\fUnit\f(310-01A\fFuel\fT\bnk\f\bnd\f
Li n

es\f-\f2.0L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4/2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\f
MI4/2.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
The\ffuel\fpump\fis\f\b\fturbine\ftype\fpump\fwhich\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\ffuel\fpump\f\bnd\fsender\f
unit.\fThe\ffuel\ft\bnk\fmodule\ffuel\fsender\fcommunic\btes\fdirectly\fwith\fthe\finstrument\fcluster\f
which\fdrives\fthe\ffuel\fg\buge\finforming\fthe\fdriver\fthe\f\bmount\fof\ffuel\fth\bt\fis\fcurrently\fin\fthe\f
fuel\ft\bnk.\f
CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\ffuel\ft\bnk\f l
evel\fsensor\fflo\bt\f\bnd\f\brm.\f
Item
1
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5
\f
Part Number -
-
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-
-
\f\f
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\flocking\fring\f
Fuel\fpump\f\bnd\fsender\funit\f
Fuel\ffilter\f
Fuel\fpump\f\bnd\fsender\funit\fse\bl\f\f
Fuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f\brm\f
The\ffuel\fpump\f\bnd\fsender\funit\fis\floc\bted\fin\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fret\bined\fby\f\b\fre-
us
\bble\ffuel\ft\bnk\flocking\fring.\fThe\ffuel\fpump\f\bnd\fsender\funit\fse\bl\fmust\fnot\fbe\fre-used\fonce\f
removed\ffrom\fthe\ffuel\ft\bnk.\f
The\ffuel\fpump\f\bnd\fsender\funit\fconsists\fof\f\b\ffuel\fsender,\f\b\ffuel\ffilter\f\bnd\f\b\fhigh\fpressure\f
fuel\fpump\fwith\fpressure\fregul\btor.\fThe\ffuel\ft\bnk\fmodule\ffilter\fh\bs\fbeen\fdesigned\f\bs\f\b\fnon-
service\bble\fitem\f\bnd\fwill\fl\bst\fthe\flifetime\fof\fthe\fvehicle.\fIf\fthe\ffuel\ft\bnk\fmodule\ffuel\ffilter\f
becomes\fblocked\f\b\fnew\ffuel\fpump\f\bnd\fsender\funit\fmust\fbe\finst\blled.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fPump\f\bnd\fSender\fUnit\f(310-01A\fFuel\fT\bnk\f\bnd\f
Li n

es\f-\f2.0L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4/2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\f
MI4/2.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
The\ffuel\fpump\fis\f\b\fturbine\ftype\fpump\fwhich\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\ffuel\fpump\f\bnd\fsender\f
unit.\fThe\ffuel\ft\bnk\fmodule\ffuel\fsender\fcommunic\btes\fdirectly\fwith\fthe\finstrument\fcluster\f
which\fdrives\fthe\ffuel\fg\buge\finforming\fthe\fdriver\fthe\f\bmount\fof\ffuel\fth\bt\fis\fcurrently\fin\fthe\f
fuel\ft\bnk.\f
CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\ffuel\ft\bnk\f l
evel\fsensor\fflo\bt\f\bnd\f\brm.\f
Item
1
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\f
Part Number -
-
-
-
-
\f\f
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Fuel f\flter - veh\fcles w\fth 1.8L Duratorq-TDC\f (Ke\bt) d\fesel e\bg\f\be
\f\f
Descr\fpt\fo\b
Fuel\ffilter\ftop\fshield\f\f
Fuel\ffilter\fbleed\fscrew\f\f
Fuel\ffilter\fhousing\f
Fuel\ffilter\fdr\bin\fscrew\f\f
Fuel\ffilter\ffuel\fsupply\fline\f\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\f
The\f1.8L\fDur\btorq-TDCi\f(Kent)\fdiesel\fengine\ffuel\ffilter\fis\floc\bted\f\bbove\fthe\ftr\bnsmission\f
\bn
d\fis\f\btt\bched\fto\fthe\fcylinder\fhe\bd\fby\fme\bns\fof\f\b\ffuel\ffilter\fret\bining\fbr\bcket.\fThe\ffuel\f
filter\fh\bs\f\bn\felectric\ffuel\fhe\bter\fwhich\fis\floc\bted\fnext\fto\fthe\ffuel\fpump\ffuel\fsupply\fline.\f
When\fthe\ffuel\ftemper\bture\fis\fbelow\f15ºC,\f\b\fv\blve\finside\fthe\ffuel\ffilter\fopens,\f\bllowing\ffuel\f
which\fis\fpre-he\bted\fby\fthe\ffuel\fpump\fto\fbe\frecircul\bted\fb\bck\fthrough\fthe\ffuel\ffilter\fto\fthe\f
fuel\fpump.\fThis\f\bids\fengine\fperform\bnce\fduring\fw\brm-up.\f
Fuel\fis\fdelivered\fthrough\fthe\ffuel\fsupply\fline\fto\fthe\ffuel\ffilter.\fThe\ffuel\ffilter\fcle\bns\fthe\ffuel\f
of\fw\bter\f\bnd\fcont\bmin\bnts.\fUnused\ffuel\fis\freturned\fto\fthe\ffuel\ft\bnk\fthrough\fthe\ffuel\fpump\f
fuel\freturn\fline.\f
When\f\b\fnew\ffuel\ffilter\fh\bs\fbeen\finst\blled\fit\fmust\fbe\fbled\fusing\f\b\fh\bnd\fpressure\fpump.\fM\bke\f
sure\fth\bt\fthe\f\brrows\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\fpointing\ftow\brds\fthe\ffuel\ffilter.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fFilter\f(310-01B\fFuel\fT\bnk\f\bnd\fLines\f-\f1.8L\f
Item
1
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\f
Part Number -
-
-
-
-
-
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