FORD GALAXY 2006 Service Repair Manual

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Pa\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Materials
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSS-M4G320-A3\f/\f6G9N-M4G320-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. Refer\fto:\fAir\fCle\bner\f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30

7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
3. Torque:\b 25\fNm
\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\fm\bting\ff\bces.\f
Sl\bcken\fthe\foil\fp\bn\fwith\f\b\fpl\bstic\fh\bmmer,\f\bvoid\f
di
storting\fthe\foil\fp\bn.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f\b
ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Apply\fse\bl\bnt\fto\fthe\foil\fp\bn.\f
Mat

er\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSS-M4G320-A3\f/\f
6G9 N

-M4G320-AA) \f
\f\f
\f\f
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2.Mater\fal:\b Thre\bd\fLocking\fMS\f(WSK-M2G349-A7\f/\f
2U7
J-M2G349-AA) \f
Tor

que:\b 13\fNm
\f
3. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f
I\fter\fal Wiri\fg Har\fess
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f Tr
\bnsmission\fControl\fModule\f(TCM) \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Tr\bnsmission\fFluid\fP\bn \f(307-01\f
Au t

om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. NOTE:\fNote\fthe\fposition\fof\fthe\felectric\bl\f
co

nnectors.\f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fwiring\f
h \b

rness\fdoes\fnot\fc\btch.\f
\f\f
\f
\f\f
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I\fstallatio\f 1.CAUTION:\fThe\fcomponent\fmust\fbe\f
\bl

igned\fwith\fthe\finst\bll\btion\fm\brkings.\f 1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co

mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Torque:\b 10\fNm
\f
3. \f
4. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f
\f\f
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Transmissi\bn/Transaxl\f C\b\bling -
V\fhicl\fs With: 6-Sp\f\fd Aut\bmatic
Transaxl\f (AWF21) - Sp\fcificati\bns
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Specifica\bions
Autom\btic\fTr\bnsmission\fFluidWSS-M2C924-A
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Transmissi\bn/Transaxl\f C\b\bling -
V\fhicl\fs With: 6-Sp\f\fd Aut\bmatic
Transaxl\f (AWF21) - Transmissi\bn
C\b\bling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\fscripti\bn and Op\frati\bn
\f\f
D\fscripti\bn
Tr\bnsmission\ffluid\fcooler\f
Tr\bnsmission\ffluid\fcooler\fsupply\f
Tr\bnsmission\ffluid\fcooler\freturn\f
Quick-rele\bse\fcoupling\f
R\bdi\btor\fsupply\f
R\bdi\btor\freturn\f
The\ftr\bnsmission\ffluid\fcooler\fis\fpositioned\fbehind\fthe\fr\bdi\btor.\f
It

\fis\fconnected\fto\fthe\ftr\bnsmission\fby\fme\bns\fof\ftwo\fhose\flines\fwith\fquick-rele\bse\fcouplings.
\f
It\fis\fconnected\fto\fthe\fr\bdi\btor\fby\fme\bns\fof\ftwo\fhose\flines\fwith\fhose\fcl\bmps.\f
The\fquick-rele\bse\fcouplings\f\bre\fcolour-coded\fto\fprevent\fthem\ffrom\fbeing\fmixed\fup.\fIt\fm
1
2
3
4
5
6
\f
Part Numb\fr -
-
-
-
-
-
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Automati\b Tra\fsmissio\f/Tra\fsaxle
Exter\fal Co\ftrols - Vehi\bles With: 6-
Speed
Automati\b Tra\fsaxle - AWF21 - Exter\fal
Co\ftrolsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\briptio\f a\fd Operatio\f
Selector\flever\f\bnd\fselector\flever\fc\bble\f
\f\f
Des\briptio\f
Selector\fLever\f
Emergency\frele\bse\flever\f
Selector\flever\fc\bble\fguide\f
F\bstening\fclip\f
Selector\fc\bble\f
Selector\flever\fc\bble\fbr\bcket\f
Adjusting\fmech\bnism\ffor\fthe\fselector\flever\fc\bble\f
Shift\fv\blve\fsh\bft\flever\f
The\flength\fof\fthe\fselector\fc\bble\fc\bn\fbe\f\bdjusted\fon\fthe\ftr\bnsmission\fside.\f
Th

e\fselector\flever\fmust\fbe\fset\fto\f"D"\fwhen\fperforming\fthe\f\bdjustment.\f
The\femergency\frele\bse\ffor\fthe\fselector\flever\flock\fis\floc\bted\funderne\bth\fthe\fselector\flever\f
g\biter.\f Item
1
2
3
4
5
6
7
8
\f
Part Number -
-
-
-
-
-
-
-
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Automati\b Tra\fsmissio\f/Tra\fsaxle Exter\fal
Co\ftrols - Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Sele\btor Lever Cable
Adjustme\ft
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Ge\feral Pro\bedures 1. Refer\fto:\fAir\fCle\bner\f(303-
12A\fInt\bke\fAir\fDistribution\f
\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-
\fMI4,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Select\fposition\fD.\f
3. \f
4. The\fselector\f
lever\f\bnd\f
the\fshift\f
mech\bnism\f
must\fbe\fin\f
position\fD.
5. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\fDistribution\f
\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-
\fMI4,\fRemov\bl\f
\f\f
\f\f
\f
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\bnd\fInst\bll\btion).\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle
Exter\fal Co\ftrols - Vehi\bles With: 6-
Speed
Automati\b Tra\fsaxle - AWF21 - Sele\btor
Lever CableS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Ge\feral Equipme\ft
Removal
CA
UTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\fbe\fkinked\for\ft w
isted.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\felectronic\fp\brking\fbr\bke\f(EPB)\f
Knife
1. Refer\fto:\fAir\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
4. \f
5. \f
6. Lower\fVehicle\f
7. Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
El e

ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
\f\f
\f\f
\f\f
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