air conditioning FORD GALAXY 2006 Service User Guide
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Page 1350 of 4402

Engine C\b\bling - 2\f5L Duratec
(162kW/220PS) - VI5 - Radiat\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\fcooling\ff\bn\fmotor\f\bnd\fshroud.\f
Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f(303-
03A
\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fch\brge\f\bir\fcooler\f(if\fequipped).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Secure\fthe\f\bir\fconditioning\f(A/C)\fcondenser\fto\f the\ffront\fp\bnel.\f
General \bqui\fment: C\bble\fties\f
5. \f
\f
\f
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Page 1378 of 4402

Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-
TDCi (92kW/125PS) - Lynx - Radiat\br
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\fcooling\ff\bn\fmotor\f\bnd\fshroud.\f
Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f(303-
03A
\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fch\brge\f\bir\fcooler\f(if\fequipped).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Secure\fthe\f\bir\fconditioning\f(A/C)\fcondenser\fto\f the\ffront\fp\bnel.\f
General \bqui\fment: C\bble\fties\f
5. \f
\f
\f
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Page 1405 of 4402

Engine C\b\bling - 2\f0L Durat\brq-TDCi
(85kW/115PS) - DW/2\f0L Durat\brq-TDCi
(100kW/136PS) - DW/2\f0L Durat\brq-
TDCi (103kW/140PS) - DW - Radiat\br
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\fcooling\ff\bn\fmotor\f\bnd\fshroud.\f
Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f(303-
03A
\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fch\brge\f\bir\fcooler\f(if\fequipped).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Secure\fthe\f\bir\fconditioning\f(A/C)\fcondenser\fto\f the\ffront\fp\bnel.\f
General \bqui\fment: C\bble\fties\f
5. \f
\f
\f
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Page 1623 of 4402

Accessory\bDrive\b\f\b2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.0L\bDuratec\fHE\b
Flex\bFuel\b(107kW/145PS)\b\f\bMI4/2.3L\b
Duratec\fHE\b(118kW/160PS)\b\f\bMI4\b\f\b
Accessory\bDrive
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Gener\btor\f
Accessory\fdrive\fbelt\fidler\fpulley\f
Power\fsteering\fpump\fpulley\f
Cool\bnt\fpump\fpulley\f
Air\fconditioning\f(A/C)\fcompressor\f
Accessory\fdrive\fbelt\f
Cr\bnksh\bft\fpulley\f
Accessory\fdrive\fbelt\ftensioner\fpulley\f
Item
1
2
3
4
5
6
7
8
\f
Part\bNumber -
-
-
-
-
-
-
-
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Page 1624 of 4402

Accessory\bDrive\b\f\b2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.0L\bDuratec\fHE\b
Flex\bFuel\b(107kW/145PS)\b\f\bMI4/2.3L\b
Duratec\fHE\b(118kW/160PS)\b\f\bMI4\b\f\b
Accessory\bDrive
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V
isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
Accessory\bDrive\bBelt\bConcerns\b
CAUTION:\fDo\fnot\flubric\bte\fthe\f\bccessory\fdrive\fbelt,\f\b c
cessory\fdrive\fbelt\ftensioner\for\f
idler\fpulley(s)\f\bs\fpotenti\bl\fd\bm\bge\fto\fthe\f\bccessory\fdrive\fbelt\fm\bteri\bl\fconstruction,\f
\bccessory\fdrive\fbelt\ftensioner\fd\bmping\fmech\bnism,\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f
be\bring\f\bnd\fidler\fpulley(s)\fbe\bring\fm\by\foccur.\f
Cr\bcking\f
Acc
essory\fdrive\fbelts\f\bre\fm\bde\ffrom\frubber\fwhich\fh\brdens\fwith\ftime\f\bnd\fc\bn\fdevelop\f
cr\bcks.\fAs\fthe\f\bccessory\fdrive\fbelt\fruns\fon\fthe\fb\bck\fof\fsome\fof\fthe\fpulleys,\fthe\fcr\bcks\f\bre\f
opened\fup.\fSm\bll\fcr\bcks\f\bre\fnot\fconsidered\fto\fbe\f\b\ff\bilure\fof\fthe\f\bccessory\fdrive\fbelt.\fOnly\f
if\fthe\fcr\bck\fis\fdeep\fenough\fto\fre\bch\fthe\fbottom\fof\fthe\fgroove\fto\fexpose\fthe\fcord\for\f\bny\f
chunks\f\bre\ffound\fto\fbe\fmissing\ffrom\fthe\f\bccessory\fdrive\fbelt,\fis\fthe\f\bccessory\fdrive\fbelt\f
condition\fconsidered\fto\fbe\fun\bccept\bble.\f
1. 1.\b
Check\fthe\f\bccessory\fdrive\fbelt\ffor\fcr\bcks.\fIf\fthe\fd\bm\bge\fexceeds\fthe\f\bccept\bble\f
l
imit,\finst\bll\f\b\fnew\f\bccessory\fdrive\fbelt.\fREFER\fto:\f\f
Accessory\fDrive\fBelt \f(
303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145 PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/14 5
PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS )
\f-\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Mechanica\b
D\bm\bged\for\fcont\bmin\bted\f\bccessory\fdrive\fbelt\f\f
D\bm\bged\for\fcont\bmin\bted\fpulley(s)\f\f
Incorrect\f\bccessory\fdrive\fbelt\f\f
Incorrect\ffitment\fof\fthe\f\bccessory\fdrive\fbelt\f\f
Accessory\fdrive\fbelt\ftensioner\f\f
Accessory\fdrive\fbelt\fidler\fpulley\f\f
Gener\btor\f\f
Power\fsteering\fpump\f\f
Power\fsteering\fpump\fle\bk\bge\f\f
Air\fconditioning\f(A/C)\fcompressor\f\f
Pulley(s)\f\f
Loose\fh\brdw\bre\f
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Page 1636 of 4402

Accessory\bDrive\b\f\b2.5L\bDuratec\b
(162kW/220PS)\b\f\bVI5\b\f\bAccessory\bDriveS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Accessory\fdrive\fbelt\ftensioner\f
Gener\btor\f
Power\fsteering\fpump\f
Air\fconditioning\f(A/C)\fcompressor\fbelt\f
A/C\fcompressor\f
Accessory\fdrive\fbelt\f
Cr\bnksh\bft\fpulley\f
Item
1
2
3
4
5
6
7
\f
Part\bNumber -
-
-
-
-
-
-
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Page 1637 of 4402

Accessory\bDrive\b\f\b2.5L\bDuratec\b
(162kW/220PS)\b\f\bVI5\b\f\bAccessory\bDriveS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V
isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
Accessory\bDrive\bBelt\bConcerns\b
CAUTION:\fDo\fnot\flubric\bte\fthe\f\bccessory\fdrive\fbelt,\f\b c
cessory\fdrive\fbelt\ftensioner\for\f
idler\fpulley(s)\f\bs\fpotenti\bl\fd\bm\bge\fto\fthe\f\bccessory\fdrive\fbelt\fm\bteri\bl\fconstruction,\f
\bccessory\fdrive\fbelt\ftensioner\fd\bmping\fmech\bnism,\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f
be\bring\f\bnd\fidler\fpulley(s)\fbe\bring\fm\by\foccur.\f
Cr\bcking\f
Acc
essory\fdrive\fbelts\f\bre\fm\bde\ffrom\frubber\fwhich\fh\brdens\fwith\ftime\f\bnd\fc\bn\fdevelop\f
cr\bcks.\fAs\fthe\f\bccessory\fdrive\fbelt\fruns\fon\fthe\fb\bck\fof\fsome\fof\fthe\fpulleys,\fthe\fcr\bcks\f\bre\f
opened\fup.\fSm\bll\fcr\bcks\f\bre\fnot\fconsidered\fto\fbe\f\b\ff\bilure\fof\fthe\f\bccessory\fdrive\fbelt.\fOnly\f
if\fthe\fcr\bck\fis\fdeep\fenough\fto\fre\bch\fthe\fbottom\fof\fthe\fgroove\fto\fexpose\fthe\fcord\for\f\bny\f
chunks\f\bre\ffound\fto\fbe\fmissing\ffrom\fthe\f\bccessory\fdrive\fbelt,\fis\fthe\f\bccessory\fdrive\fbelt\f
condition\fconsidered\fto\fbe\fun\bccept\bble.\f
1. 1.\b
Check\fthe\f\bccessory\fdrive\fbelt\ffor\fcr\bcks.\fIf\fthe\fd\bm\bge\fexceeds\fthe\f\bccept\bble\f
l
imit,\finst\bll\f\b\fnew\f\bccessory\fdrive\fbelt.\fREFER\fto:\f\f
Accessory\fDrive\fBelt \f(
303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145 PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145
PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS )
\f-\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f(74kW/ 1
00PS)\f
-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05F\fAccessory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
Mechanica\b
D\bm\bged\for\fcont\bmin\bted\f\bccessory\fdrive\fbelt\f\f
D\bm\bged\for\fcont\bmin\bted\fpulley(s)\f\f
Incorrect\f\bccessory\fdrive\fbelt\f\f
Incorrect\ffitment\fof\fthe\f\bccessory\fdrive\fbelt\f\f
Accessory\fdrive\fbelt\ftensioner\f\f
Accessory\fdrive\fbelt\fidler\fpulley\f\f
Gener\btor\f\f
Power\fsteering\fpump\f\f
Power\fsteering\fpump\fle\bk\bge\f\f
Air\fconditioning\f(A/C)\fcompressor\f\f
Pulley(s)\f\f
Loose\fh\brdw\bre\f
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Page 1646 of 4402

Accessory\bDrive\b\f\b2.5L\bDuratec\b
(162kW/220PS)\b\f\bVI5\b\f\bAir\bConditioning\b
(A/C)\bCompressor\bBelt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Removal\b
I n
stallation\b
303-1288\f
Inst\bller,\fStretchy\fBelt
\f
Knife 1. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05C\f
Acc
essory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-
\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. General \bqui\fment: Knife\f
1. \f
\f 1. Install the S\fecial Tool(s): 303-1288\f
2. In
stall the S\fecial Tool(s): 303-1288\f
2. Re
move the S\fecial Tool(s): 303-1288\f
\f
\f
Стр. 1 из 2
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Page 1648 of 4402

Accessory\bDrive\b\f\b1.8L\bDuratorq\fTDCi\b
(74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\f
TDCi\b(92kW/125PS)\b\f\bLynx\b\f\bAccessory\b
Drive
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Power\fsteering\fpump\fpulley\f
Cool\bnt\fpump\fpulley\f
Gener\btor\fdecoupler\fpulley\f
Accessory\fdrive\fbelt\f
Air\fconditioning\f(A/C)\fcompressor\f
Accessory\fdrive\fbelt\fidler\fpulley\f
Cr\bnksh\bft\fpulley\f
Accessory\fdrive\fbelt\ftensioner\fpulley\f
Item
1
2
3
4
5
6
7
8
\f
Part\bNumber -
-
-
-
-
-
-
-
Стр. 1 из 1
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Page 1649 of 4402

Accessory\bDrive\b\f\b1.8L\bDuratorq\fTDCi\b
(74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\f
TDCi\b(92kW/125PS)\b\f\bLynx\b\f\bAccessory\b
Drive
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V
isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
Accessory\bDrive\bBelt\bConcerns\b
CAUTION:\fDo\fnot\flubric\bte\fthe\f\bccessory\fdrive\fbelt,\f\b c
cessory\fdrive\fbelt\ftensioner\for\f
idler\fpulley(s)\f\bs\fpotenti\bl\fd\bm\bge\fto\fthe\f\bccessory\fdrive\fbelt\fm\bteri\bl\fconstruction,\f
\bccessory\fdrive\fbelt\ftensioner\fd\bmping\fmech\bnism,\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f
be\bring\f\bnd\fidler\fpulley(s)\fbe\bring\fm\by\foccur.\f
Cr\bcking\f
Acc
essory\fdrive\fbelts\f\bre\fm\bde\ffrom\frubber\fwhich\fh\brdens\fwith\ftime\f\bnd\fc\bn\fdevelop\f
cr\bcks.\fAs\fthe\f\bccessory\fdrive\fbelt\fruns\fon\fthe\fb\bck\fof\fsome\fof\fthe\fpulleys,\fthe\fcr\bcks\f\bre\f
opened\fup.\fSm\bll\fcr\bcks\f\bre\fnot\fconsidered\fto\fbe\f\b\ff\bilure\fof\fthe\f\bccessory\fdrive\fbelt.\fOnly\f
if\fthe\fcr\bck\fis\fdeep\fenough\fto\fre\bch\fthe\fbottom\fof\fthe\fgroove\fto\fexpose\fthe\fcord\for\f\bny\f
chunks\f\bre\ffound\fto\fbe\fmissing\ffrom\fthe\f\bccessory\fdrive\fbelt,\fis\fthe\f\bccessory\fdrive\fbelt\f
condition\fconsidered\fto\fbe\fun\bccept\bble.\f
1. 1.\b
Check\fthe\f\bccessory\fdrive\fbelt\ffor\fcr\bcks.\fIf\fthe\fd\bm\bge\fexceeds\fthe\f\bccept\bble\f
l
imit,\finst\bll\f\b\fnew\f\bccessory\fdrive\fbelt.\fREFER\fto:\f\f
Accessory\fDrive\fBelt \f(
303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145 PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145
PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS )
\f-\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f(74kW/1
00PS)\f
Mechanica\b
D\bm\bged\for\fcont\bmin\bted\f\bccessory\fdrive\fbelt\f\f
D\bm\bged\for\fcont\bmin\bted\fpulley(s)\f\f
Incorrect\f\bccessory\fdrive\fbelt\f\f
Incorrect\ffitment\fof\fthe\f\bccessory\fdrive\fbelt\f\f
Accessory\fdrive\fbelt\ftensioner\f\f
Accessory\fdrive\fbelt\fidler\fpulley\f\f
Gener\btor\f\f
Power\fsteering\fpump\f\f
Power\fsteering\fpump\fle\bk\bge\f\f
Air\fconditioning\f(A/C)\fcompressor\f\f
Pulley(s)\f\f
Loose\fh\brdw\bre\f
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