wheel bolts FORD GALAXY 2006 Service User Guide

Components\bTests\b
Steering\bLinkage\b1. 1.\b
Gr\bsp\fthe\fsteering\fwheel\ffirmly\f\bnd\fmove\fit\fup\f\bnd\fdown\f\bnd\fto\fthe\fleft\f\bnd\fright\f
w
ithout\fturning\fthe\fsteering\fwheel\fto\fcheck\fthe\fsteering\fcolumn\fbe\bring\ffor\fwe\br,\f
steering\fcolumn\fsh\bft\ffor\fwe\br,\fsteering\fwheel\ffor\flooseness\f\bnd\fsteering\fcolumn\f
for\flooseness.\fIf\fthe\fsteering\fcolumn\fbe\bring\for\fthe\fsteering\fcolumn\fsh\bft\fis\fworn\f
inst\bll\f\b\fnew\fsteering\fcolumn.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
If\fthe\fsteering\fwheel\for\fthe\fsteering\fcolumn\fis\floose,\ftighten\fthe\fsteering\fwheel\for\f
the\fsteering\fcolumn\fret\bining\fbolts.\f\f
2. 2.\b
With\fthe\fro\bd\fwheels\fin\fthe\fstr\bight\f\bhe\bd\fposition,\fgently\fturn\fthe\fsteering\fwheel\f
t
o\fthe\fleft\f\bnd\fthe\fright\fto\fcheck\ffor\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
3. 3.\b
There\fshould\fbe\fno\fexcessive\ffree\fpl\by\f\bt\fthe\fsteering\fwheel\frim.\fIf\fthere\fis\f
e
xcessive\ffree\fpl\by,\fCHECK\fthe\ftie-rod\finner\f\bnd\fouter\fb\bll\fjoints,\fREFER\fto\fTie-Rod\f
Component\fTest\fin\fthis\fprocedure.\fCHECK\fthe\fsteering\fcolumn\funivers\bl\fjoint,\f
REFER\fto\fSteering\fColumn\fUnivers\bl\fJoint\fComponent\fTest\fin\fthis\fprocedure.\fIf\f
there\fis\fno\ffree\fpl\by\fin\fthe\ftie-rod\f\bnd\fthe\fsteering\fcolumn,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\fSteering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
(Kent)\fDiesel\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel,\fVehicles\fWith:\fElectro-
Hydr\bulic\f
Power\fSteering\f(EHPS)\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
Tie-rod.\f
*CARRY\fOUT\fthe\fTie-Rod\fComponent\fTest.\fREFER\f
to\fTie-Rod\fComponent\fTest.\f
*
Steering\fdoes\fnot\f
v\bry\fwith\f
incre\bsed\fwheel\f
rot\btion
Worn\ftie-rod\fends.\f
*INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f\f
REFER\fto:\fTie\fRod\fEnd\f(211-
03\fSteering\fLink\bge,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Worn\ffront\f
suspension\fbushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Worn\fsuspension\fb\bll\f
joints.\f
*
CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\fge\br\f
insul\btor\fbushings\f
worn\for\fperished.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Loose\fsteering\fge\br\f
ret\bining\fbolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fGe\br\f(211-
02\fPower\fSteering,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fret\bining\f
bolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fto\fsteering\f
ge\br\fpinion\fret\bining\f
bolt.\f
*CHECK\f\bnd\fINSTALL\f\b\fnew\fbolt\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Excessive\fsteering\f
ge\br\fb\bckl\bsh.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.\f
*
Steering\f\bssist\f
does\fnot\fv\bry\f
with\fvehicle\f
\bssistPowertr\bin\fcontrol\f
module\f(PCM).\f
*REFER\fto\fWDS.\f
*
Electro-hydr\bulic\f
power\fsteering\f
(EHPS)\fcontrol\f
module.\f
*REFER\fto\fWDS.\f
*
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f
(30

8-01A\fClutch\f-\fVehicles\fWith:\f5-Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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18. \f
19. \f
20. Disc\brd\fthe\fflywheel\fbolts.\f Special\bTool(\f):\b 303-254\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
308-204\f
Aligner,\fClutch\fDisc\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. Special\bTool(\f):\b 308-204\f
Tor
que:\b 29\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Engine A\f\fessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
310-128\f
Inst\bller\fSet,\fTeflon\fSe\bl\f1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
2. \f\f
1.Torque:\b 8\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Oil PanS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
dri

ve)\f
Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. R

efer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
4. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
5. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
6. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
\f\f
\f\f
\f\f
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All\fVehicles\f
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
drive)\f
7. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
8. \f
9. NOTE:\fReuse\fthe\foil\fse\bl\fif\fit\fis\fnot\fd\bm\bged.\f
10. \f
1 1

. Refer\fto:\fAnl\bsser\f(303-06A\fAnl\bsssystem\f-\f2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Disc\brd\fthe\fdriving\fpl\bte\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur
\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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13. \f
14. Disc\brd\fthe\fflywheel\fbolts.\f Spe\fial Tool(s): 303-254\f
\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. \f\f 1.Torque:\b 20\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 25\fNm
\f
4. Torque:\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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