FORD GALAXY 2006 Service Repair Manual

15. The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\fSpecial\bTool(\f):\b 308-046\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Diffe\bentialS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Disassembly CA

UTION:\fUse\fvise\fj\bws\fprotectors.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-081\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-197\f
Collet\ffor\f205-295\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
1. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
3. Sp

ecial\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
4. R

emove\fthe\ffollowing\fitems:\f 1. Loo\fen:\b Four\fturn(s)
\f
2. \f
3.
S\bve\fthree\fbolts\ffor\fre\bssembly\fthe\fring\f
ge\br.\f
\f
\f
\f
\f
\f\f
\f\f
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Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 5. \f
6. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f
7. C\brefully\fcle\bn\f\bnd\fcheck\f\bll\fp\brts\f\bnd\fco\bt\fwith\f
m\bnu\bl\ftr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C

200-D2\f/\f7U7J-M2C200-BA) \f
8. I

nst\bll\fthe\fthree\fbolts\fs\bved\fduring\fdis\bssembly.\f
Torque:\b 83\fNm
\f
9. \f
\f
\f
\f\f
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10.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Torque:\b 83\fNm
\f
11. The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
Special\bTool(\f):\b 205-081\f
12.

The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
Special\bTool(\f):\b 205-081\f
\f
\f\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
204-017\f
Inst\bller,\fWheel\fHub\fBe\bring\fCup\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-067\f
Prelo\bd\fG\buge\f
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-075\f
Inst\bller,\fRe\br\fWheel\fHub\fSe\bl\f
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl\f
205-175\f
Socket,\fDrive\fPinion\fNut\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Mate\bials
Gene\bal Equipment
303-060\f
Compressor,\fV\blve\fSpring\f
303-060-02\f
Ad\bpter\ffor\f303-060\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
307-210\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
308-194B\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Output\fSh\bft\fEnd\fPl\by)
308-214\f
Remover,\fHydr\bulic\fLine\fSpring\fClip\f
NameSpec\bf\bcat\bo\f
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLRWSK-M2G348-A5\f/\f2U7J-M2G348-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
H\ft ai\b gun
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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1. \f\f1.Material\b Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK
-
M2G348-A5\f/\f2U7J-M2G348-AA) \f
2. F
it\fthe\ftempor\bry\fbolt.\f
2. \f\f 1. Remove\fthe\ftempor\bry\fbolt.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.
Tor\fue\b 24\fNm\f
3. \f\f 1.General E\fuipment\b Hot\f\bir\fgun\f
2. I

nsert\fbe\bring\fouter\frings\fm\bnu\blly.\f
4. Special Tool(s)\b 204-050,\f205-075,\f 307-210\f
5. \f

\f 1. General E\fuipment\b Hot\f\bir\fgun\f
2. I

nst\bll\f\b\f1.10\fmm\fme\bsuring\fshim.\f
3. Inst\bll\f1.00\fmm\fme\bsuring\fshims.\f
4. Insert\fbe\bring\fouter\frings\fm\bnu\blly.\f
\f\f
\f\f
\f
\f
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6.Special Tool(s)\b 204-017,\f204-050,\f 205-075\f
7. \f
\f
\f
\f
Стр. 4 из 14
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8.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\fthe\ffollowing\fitems:\f
1.
\f
2. \f
3. \f
9.
CAUTION:\fThe\fguide\fpins\fmust\frem\bin\finst\blled\f
in\fthe\fge\brbox\fhousing.\f
NOTE:\fThe\fmounting\ff\bces\fof\fthe\fcomponent\fmust\f
be\fcle\bn\f\bnd\ffree\ffrom\fforeign\fbodies\f\bnd\flubric\bnt.
Tighten\fthe\fbolts\fin\f\b\fcrisscross\fsequence.\f
Tor\fue\b 40\fNm
\f
10.Special Tool(s)\b 308-194B\f
11. I
nstall the Special Tool(s)\b 205-069,\f205-070,\f307-
300
12.Input\fsh\bft\fme\bsurement:\fC\brry\fout\fthe\ffollowing\ftwo\f
steps\fthree\ftimes\f\bnd\fc\blcul\bte\fthe\f\bver\bge\fof\fthe\f
me\bsurements.\f(Ex\bmple:\f(0.22\fmm\f+\f0.23\fmm\f+\f0.21\f
mm)\f/\f3\f=\f0.22\fmm)\f
13. Special Tool(s)\b 205-175\f
\f\f
\f\f
\f\f
\f
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14. \f\f1. Pre-lo\bd\fthe\fdi\bl\fg\buge\fto\f1\fmm\f\bnd\fzero\fit.\f
2.
Lift\fthe\finput\fsh\bft\fwith\f\b\fsuit\bble\flever\f\bnd\fnote\f
the\fresulting\fme\bsurement.\f
15.
Output\fsh\bft\fme\bsurement:\fC\brry\fout\fthe\ffollowing\fthree\f
steps\fthree\ftimes\f\bnd\fc\blcul\bte\fthe\f\bver\bge\fof\fthe\f
me\bsurements.\f(Ex\bmple:\f(0.32\fmm\f+\f0.33\fmm\f+\f0.31\f
mm)\f/\f3\f=\f0.32\fmm)\f
16. Special Tool(s)\b 205-175\f
17.

Att\bch\fthe\fdi\bl\fg\buge,\fpre-
lo\bd\fit\fto\f1\fmm\f\bnd\fzero\fit.
Special Tool(s)\b 205-069\f
18.
Lift\fthe\foutput\fsh\bft\fwith\f\b\fsuit\bble\flever\f\bnd\fnote\fthe\f
resulting\fme\bsurement.\f
\f\f
\f
\f\f
\f\f
Стр. 6 из
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