tires FORD GALAXY 2006 Service Owner's Manual

Wheels a\bd Ti\fes - Wheels a\bd Ti\fesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\bosis a\bd Testi\bg
I\bspectio\b a\bd Ve\fificatio\b
Visual I\bspectio\b Cha\ft
To\fm\bximize\ftire\fperform\bnce,\finspect\fthe\ftires\ffor\fsigns\fof\fincorrect\finfl\btion\f\bnd\funeven\f
we

\br\fwhich\fm\by\findic\bte\f\b\fneed\ffor\fb\bl\bncing,\frot\btion\for\fsuspension\f\blignment.\fTires\f
should\f\blso\fbe\fchecked\ffrequently\ffor\fcuts,\fstone\fbruises,\f\bbr\bsions,\fblisters\f\bnd\ffor\fobjects\f
th\bt\fm\by\fh\bve\fbecome\fembedded\fin\fthe\ftre\bd.\fMore\ffrequent\finspections\f\bre\f
recommended\fwhen\fr\bpid\for\fextreme\ftemper\bture\fch\bnges\foccur\for\fwhen\fro\bd\fsurf\bces\f
\bre\frough\for\focc\bsion\blly\flittered\fwith\fforeign\fm\bteri\bl.\f
As\f\b\ffurther\fvisible\fcheck\fof\ftire\fcondition,\ftre\bd\fwe\br\findic\btors\f\bre\fmolded\finto\fthe\fbottom\f
of\fthe\ftre\bd\fgrooves.\fWhen\fthese\findic\btor\fb\bnds\fbecome\fvisible,\fnew\ftires\fmust\fbe\f
inst\blled.\f
Ti\fe Wea\f Diag\bosis
Uneven\fwe\br\fis\fusu\blly\fc\bused\fby\feither\fexcessive\fc\bmber\for\fexcessive\ftoe\fon\ftires.\f
So

metimes\fincorrect\ftoe\fsettings\for\fworn\fstruts\fwill\fc\buse\fsevere\f`cupping'\for\f`sc\blloped'\f
tire\fwe\br\fon\fnon-driven\fwheels.\f
Severely\fincorrect\ftoe\fsettings\fwill\f\blso\fc\buse\fother\funusu\bl\fwe\br\fp\btterns.\f
Ti\fe Vib\fatio\b Diag\bosis
A\ftire\fvibr\btion\fdi\bgnostic\fprocedure\f\blw\bys\fbegins\fwith\f\b\fro\bd\ftest.\fThe\fro\bd\ftest\f\bnd\f
c u

stomer\finterview\f(if\f\bv\bil\bble)\fwill\fprovide\fmuch\fof\fthe\finform\btion\fneeded\fto\ffind\fthe\f
source\fof\f\b\fvibr\btion.\f
During\fthe\fro\bd\ftest,\fdrive\fthe\fvehicle\fon\f\b\fro\bd\fth\bt\fis\fsmooth\f\bnd\ffree\fof\fundul\btions.\fIf\f
vibr\btion\fis\f\bpp\brent,\fnote\f\bnd\frecord\fthe\ffollowing:\f

the\fspeed\f\bt\fwhich\fthe\fvibr\btion\foccurs.\f\f

wh\bt\ftype\fof\fvibr\btion\foccurs\fin\fe\bch\fspeed\fr\bnge.\f
me
ch\bnic\bl\for\f\budible\f

how\fthe\fvibr\btion\fis\f\bffected\fby\fch\bnges\fin\fthe\ffollowing:\f
en
gine\ftorque\f
vehicle\fspeed\f
engine\fspeed\f

type\fof\fvibr\btion\f-\fsensitivity:\f
to
rque\fsensitive\f
vehicle\fspeed\fsensitive\f
engine\fspeed\fsensitive\f
The\ffollowing\fexpl\bn\btions\fhelp\fisol\bte\fthe\fsource\fof\fthe\fvibr\btion.\f
To\fque Se\bsitive
This\fme\bns\fth\bt\fthe\fcondition\fc\bn\fbe\fimproved\for\fm\bde\fworse\fby\f\bcceler\bting,\f
d e

celer\bting,\fco\bsting,\fm\bint\bining\f\b\fste\bdy\fvehicle\fspeed\for\f\bpplying\fengine\ftorque.\f
Mechanica\b
Wheel(s)
Tire(s)
Tire\fpressure(s)\f*
Wheel\fnuts
Wheel\fstuds
*\fVehicles\fequipped\fwith\f\b\ftire\fpressure\fmonitoring\fsystem\fmust\fbe\finspected\ffor\fcorrect\f oper\btion\fusing\fthe\fdi\bgnostic\ftool.
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Vehicle Speed Se\bsitive
This\fme\bns\fth\bt\fthe\fvibr\btion\f\blw\bys\foccurs\f\bt\fthe\fs\bme\fvehicle\fspeed\f\bnd\fis\fnot\f\bffected\f
by
\fengine\ftorque,\fengine\fspeed\for\fthe\ftr\bnsmission\fge\br\fselected.\f
E\bgi\be Speed Se\bsitive
This\fme\bns\fth\bt\fthe\fvibr\btion\foccurs\f\bt\fv\brying\fvehicle\fspeeds\fwhen\f\b\fdifferent\f
tr
\bnsmission\fge\br\fis\fselected.\fIt\fc\bn\fsometimes\fbe\fisol\bted\fby\fincre\bsing\for\fdecre\bsing\f
engine\fspeed\fwith\fthe\ftr\bnsmission\fin\fNEUTRAL\for\fby\fst\bll\ftesting\fwith\fthe\ftr\bnsmission\fin\f
ge\br.\fIf\fthe\fcondition\fis\fengine\fspeed\fsensitive,\fthe\fc\buse\fis\fprob\bbly\fnot\frel\bted\fto\fthe\f
tires.\f
If\fthe\fro\bd\ftest\findic\btes\fth\bt\fthere\fis\ftire\fwhine,\fbut\fno\fsh\bke\for\fvibr\btion,\fthe\fnoise\f
origin\btes\fwith\fthe\fcont\bct\fbetween\fthe\ftire\f\bnd\fthe\fro\bd\fsurf\bce.\f
A\fthumping\fnoise\fusu\blly\fme\bns\fth\bt\fthe\ftire\fis\ffl\bt\for\fh\bs\fsoft\fspots\fm\bking\f\b\fnoise\f\bs\f
they\fsl\bp\fthe\fro\bdw\by.\fTire\fwhine\fc\bn\fbe\fdistinguished\ffrom\f\bxle\fnoise.\fTire\fwhine\frem\bins\f
the\fs\bme\fover\f\b\fr\bnge\fof\fspeeds.\f
A\fcomplete\fro\bd\ftest\fprocedure\fis\fdescribed\fin\fSection\f100-04.\fREFER\fto:\f Noise,\fVibr\btion\f
\bn d

\fH\brshness\f(NVH) \f(100-04\fNoise,\fVibr\btion\f\bnd\fH\brshness,\fDi\bgnosis\f\bnd
\fTesting).\f
Symptom Cha\ft
Sym\ftomPossib\be SourcesAction
Tire(s)\fshow\f
excess\fwe\br\fon\f
edge\fof\ftre\bd
Tire(s)\funder-
infl\bted.\f
*ADJUST\fthe\ftire\fpressure(s).\f
*
Vehicle\f
overlo\bded.\f
*CORRECT\f\bs\fnecess\bry.\f
*
Incorrect\fwheel\f
\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\fREFER\fto:\f(204-00\f
Suspension\fSystem\f-\fGener\bl\fInform\btion)\f
Specific\btions \f(Specific\btions),\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
Tire(s)\fshow\f
excess\fwe\br\fin\f
center\fof\ftre\bdTire(s)\fover-
infl\bted.\f
*ADJUST\fthe\ftire\fpressure(s).\f
*
Other\f
excessive\ftire\f
we\br\fconcernsIncorrect\ftire\f
pressure(s).\f
*ADJUST\fthe\ftire\fpressure(s).\f
*
Wheel\f\bnd\ftire\f
\bssemblies\fneed\f
rot\bting.\f
*ROTATE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\f
*
Incorrect\fwheel\f
\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\fREFER\fto:\f(204-00\f
Suspension\fSystem\f-\fGener\bl\fInform\btion)\f Specific\btions \f(Specific\btions),\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
Vehicle\f
overlo\bded.\f
*CORRECT\f\bs\fnecess\bry.\f
*
Loose\for\fle\bking\f
front\fstrut\f\bnd\f
spring\f\bssembly.\f
*TIGHTEN\for\fINSTALL\fnew\fsuspension\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\f
Ass

embly \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
*
Wheel\fbe\brings\f
worn.\f
*INSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\fREFER\fto:\f
Front\fWheel\fBe\bring \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fWheel\fBe\bring \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
*
Suspension\f
components,\f
bushings\f\bnd\fb\bll\f
joints.\f
*CHECK\for\fINSTALL\fnew\fsuspension\fcomponents\f\bs\f
necess\bry.\f\f
*
Excessive\fl\bter\bl\f
*BALANCE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\fUsing\f\b\f
*
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or\fr\bdi\bl\frunout\fof\f
wheel\for\ftire.\fsuit\bble\fdi\bl\findic\btor\fg\buge\f\bnd\fholding\ffixture,\f
CHECK\fl\bter\bl\f\bnd\fr\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\ftire\f
\bssemblies.\fINSTALL\fnew\fwheel\f\bnd\ftire\f\bssemblies\f\bs\f
necess\bry.\fREFER\fto:\f(204-04\fWheels\f\bnd\fTires)\fWheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
Wobble\for\f
shimmy\f
\bffecting\fwheel\f
runout
D\bm\bged\fwheel.\f
*INSPECT\fthe\fwheel\frims\ffor\fd\bm\bge.\fBALANCE\fthe\f
wheel\f\bnd\ftire\f\bssemblies.\fUsing\f\b\fsuit\bble\fdi\bl\f
indic\btor\fg\buge\f\bnd\fholding\ffixture,\fCHECK\fl\bter\bl\f\bnd\f
r\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\ftire\f\bssemblies.\f
INSTALL\fnew\fwheel\f\bnd\ftire\f\bssemblies\f\bs\fnecess\bry.\f
REFER\fto:\f(204-04\fWheels\f\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
Front\fwheel\f
be\bring.\f
*CHECK\for\fINSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Excessive\f
vehicle\f
vibr\btion,\f
rough\fsteeringSuspension\f
components.\f
*CHECK\for\fINSTALL\fnew\fsuspension\fcomponents\f\bs\f
necess\bry.\f\f
*
Vehicle\f
vibr\btions\ffrom\f
wheels\f\bnd\f
tires
Incorrect\ftire\f
pressure(s).\f
*ADJUST\fthe\ftire\fpressure(s).\f
*
Wheel\for\ftire\f
imb\bl\bnce.\f
*BALANCE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\f
*
Uneven\ftire\fwe\br.\f
*INSTALL\f\b\fnew\ftire(s)\f\bs\fnecess\bry.\fREFER\fto:\f Wheel\f
\bnd
\fTire \f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
*
Br\bke\fdisc\f
imb\bl\bnce.\f
*CHECK\fthe\fbr\bke\fdisc\ffor\fforeign\fm\bteri\bl.\f
*
W\bter\fin\ftire(s).\f
*REMOVE\fthe\fw\bter.\f\f
*
Bent\fwheel.\f
*INSTALL\f\b\fnew\fwheel\f\bnd\ftire\f\bssembly.\fREFER\fto:\f
Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
*
Incorrectly\fse\bted\f
tire\fbe\bd.\f
*SPIN\fthe\fwheel\fon\fthe\fvehicle.\fEXAMINE\fthe\f\bre\b\f
where\fthe\ftire\f\bnd\fthe\fwheel\fmeet.\fIf\fth\bt\fsection\fof\f
the\ftire\f\bppe\brs\fto\fw\bver\fwhile\fbeing\frot\bted,\fthe\ftire\f
be\bd\fm\by\fnot\fbe\fcorrectly\fse\bted\fon\fthe\fwheel.\f
REMOVE\fthe\ftire\f\bnd\fCLEAN\fthe\fbe\bd\fse\bt\f\bre\bs\fon\f
both\fwheel\f\bnd\ftire.\f
*
Excessive\fl\bter\bl\f
or\fr\bdi\bl\frunout\fof\f
wheel\for\ftire.\f
*BALANCE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\fUsing\f\b\f
suit\bble\fdi\bl\findic\btor\fg\buge\f\bnd\fholding\ffixture,\f
CHECK\fthe\fl\bter\bl\f\bnd\fr\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\f
tire\f\bssemblies.\fINSTALL\fnew\fwheel\f\bnd\ftire\f
\bssemblies\f\bs\fnecess\bry.\fREFER\fto:\f(204-04\fWheels\f
\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
Foreign\fm\bteri\bl\f
between\fwheel\f
mounting\ff\bce\f\bnd\f
hub\fmounting\f
surf\bce.\f
*CLEAN\fmounting\fsurf\bces.\f
*
Front\fwheel\f
be\bring.\f
*CHECK\for\fINSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Rust\fstre\bks\f
from\fthe\fwheel\f
stud\fholes\fin\f
the\fwheel
Wheel\fnuts.\f
*REMOVE\fthe\fwheel\f\bnd\ftire\f\bssembly.\fInspect\fthe\f
wheel\fnuts\f\bnd\fwheel\f\bnd\ftire\f\bssembly\ffor\fd\bm\bge.\f
INSTALL\fnew\fwheel\fnuts\f\bnd\fwheel\f\bnd\ftire\f
\bssemblies\f\bs\fnecess\bry.\fREFER\fto:\f(204-04\fWheels\f
\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
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Seized\fwheel\f
nutsCorrosion.\f
*CAUTION:\fDo\fnot\fpermit\flubric\bnt\fto\fget\fon\fcone\fsets\f
of\fstud\fholes\for\fon\fcone\f\bngle\fof\fwheel\fnuts.\fIf\f
corrosion\fis\fslight,\fwire\fbrush\f\bw\by.\fIf\fcorrosion\fis\f
excessive,\fINSTALL\fnew\fwheel\fstuds\f\bnd\fnuts.\fREFER\f
to:\f(204-04\fWheels\f\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
If\f

the\fcondition\fpersists,\fLUBRICATE\fthe\ffirst\fthree\f
thre\bds\fof\fe\bch\fwheel\fstud\fwith\f\b\fgr\bphite-b\bsed\f
lubric\bnt.\f
*
Vehicle\foverlo\bded\f*CORRECT\f\bs\fnecess\bry.\f
*
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Brake S\bstem \f General Information \f
Brake S\bstemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Principles of Operation
Th

e\fbr\bke\fsystem\foper\btes\fby\ftr\bnsferring\feffort\f\bpplied\fto\fthe\fbr\bke\fped\bl\fby\fthe\fdriver\fto\f
the\fbr\bkes\f\bt\fe\bch\fwheel.\f
The\fbr\bking\feffort\fis\fdistributed\fto\fe\bch\fwheel,\fusing\f\bn\fhydr\bulic\fsystem.\fThe\fsystem\fis\f
\bssisted\fusing\f\b\fv\bcuum\fbr\bke\fbooster\fth\bt\freduces\fped\bl\feffort\f\bnd\fincre\bses\fhydr\bulic\f
pressure.\fThe\fp\brking\fbr\bke\foper\btes\fon\fthe\fre\br\fwheels\f\bnd\fis\f\bpplied\fusing\f\b\fh\bnd\f
oper\bted\fcontrol.\f
Inspection and Verification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V

isual Inspection Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fconcern\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\f
S
ymptom\fCh\brt.\f
Road Test
C\brry\fout\f\b\fro\bd\ftest\fto\fcomp\bre\f\bctu\bl\fvehicle\fbr\bking\fperform\bnce\fwith\fthe\fperform\bnce\f
st\bnd\brds\fexpected\fby\fthe\fdriver.\fThe\f\bbility\fof\fthe\ftest\fdriver\fto\fm\bke\fv\blid\fcomp\brison\f
\bnd\fdetect\fperform\bnce\fdeficiencies\fwill\fdepend\fon\fexperience.\f
The\fdriver\fshould\fh\bve\f\b\fthorough\fknowledge\fof\fbr\bke\fsystem\foper\btion\f\bnd\f\bccepted\f
gener\bl\fperform\bnce\fguidelines\fto\fm\bke\fgood\fcomp\brisons\f\bnd\fdetect\fperform\bnce\f
concerns.\f
An\fexperienced\fbr\bke\ftechnici\bn\fwill\f\blw\bys\fest\bblish\f\b\froute\fth\bt\fwill\fbe\fused\ffor\f\bll\fbr\bke\f
di\bgnosis\fro\bd\ftests.\fThe\fro\bds\fselected\fwill\fbe\fre\bson\bbly\fsmooth\f\bnd\flevel.\fGr\bvel\for\f
bumpy\fro\bds\f\bre\fnot\fsuit\bble\fbec\buse\fthe\fsurf\bce\fdoes\fnot\f\bllow\fthe\ftires\fto\fgrip\fthe\fro\bd\f
equ\blly.\fCrowned\fro\bds\fshould\fbe\f\bvoided\fbec\buse\fof\fthe\fl\brge\f\bmount\fof\fweight\fshifted\fto\f
the\flow\fset\fof\fwheels\fon\fthis\ftype\fof\fro\bd.\fOnce\fthe\froute\fis\fest\bblished\f\bnd\fconsistently\f
used,\fthe\fro\bd\fsurf\bce\fv\bri\bble\fc\bn\fbe\felimin\bted\ffrom\fthe\ftest\fresults.\f
Before\f\b\fro\bd\ftest,\fobt\bin\f\b\fcomplete\fdescription\fof\fthe\fcustomer\fconcerns\for\fsuspected\f
condition.\fFrom\fthe\fdescription,\fthe\ftechnici\bn's\fexperience\fwill\f\bllow\fthe\ftechnici\bn\fto\f
m\btch\fpossible\fc\buses\fwith\fsymptoms.\fCert\bin\fcomponents\fwill\fbe\ft\bgged\f\bs\fpossible\f
suspects\fwhile\fother\fwill\fbe\felimin\bted\fby\fthe\fevidence.\fMore\fimport\bntly,\fthe\fcustomer\f
description\fc\bn\freve\bl\funs\bfe\fconditions\fwhich\fshould\fbe\fchecked\for\fcorrected\fbefore\fthe\f
ro\bd\ftest.\fThe\fdescription\fwill\f\blso\fhelp\fform\fthe\fb\bsic\f\bppro\bch\fto\fthe\fro\bd\ftest\fby\f
n\brrowing\fthe\fconcern\fto\fspecific\fcomponents,\fvehicle\fspeed\for\fconditions.\f
Mechanica\b

Tire\fpressure\f\f

Wheels\f\bnd\ftires\f\f

Fluid\fle\bk\ffrom\fbr\bke\fline(s)\f\f

Fluid\flevel\f\f

Fluid\fcont\bmin\btion\f
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Begin\fthe\fro\bd\ftest\fwith\f\b\fgener\bl\fbr\bke\fperform\bnce\fcheck.\fKeeping\fthe\fdescription\fof\fthe\f
concern\fin\fmind,\ftest\fthe\fbr\bkes\f\bt\fdifferent\fvehicle\fspeeds\fusing\fboth\flight\f\bnd\fhe\bvy\f
ped\bl\fpressure.\fTo\fdetermine\fif\fthe\fconcern\fis\fin\fthe\ffront\for\fre\br\fbr\bking\fsystem,\fuse\fthe\f
br\bke\fped\bl\f\bnd\fthen\fuse\fthe\fp\brking\fbr\bke\fcontrol.\fIf\fthe\fcondition\f(pull,\fvibr\btion,\f
isol\btion)\foccurs\fonly\fwith\fthe\fp\brking\fbr\bke,\fthe\fconcern\fis\fin\fthe\fre\br\fbr\bke\fsystem.\f
Avoid\flocking\fthe\fbr\bkes\f\bnd\fsliding\fthe\ftires.\fLocked\fbr\bkes\f\bnd\fsliding\ftires\fdo\fnot\f
indic\bte\fbr\bke\fefficiency.\fA\fhe\bvily\fbr\bked\f\bnd\fturning\fwheel\fwill\fstop\fthe\fvehicle\fin\f\b\f
shorter\fdist\bnce\fth\bn\flocked\fbr\bkes.\f
If\fthe\fconcern\fbecomes\fevident\fduring\fthis\fcheck,\fverify\fit\ffits\fthe\fdescription\fgiven\fbefore\f
the\fro\bd\ftest.\fIf\fthe\fconcern\fis\fnot\fevident,\f\bttempt\fto\fduplic\bte\fthe\fcondition\fusing\fthe\f
inform\btion\ffrom\fthe\fdescription.\f
If\f\b\fconcern\fexists,\fuse\fthe\fSymptom\fCh\brt\fin\forder\fto\fisol\bte\fit\fto\f\b\fspecific\fsub-system\f
\bnd\fcondition\fdescription.\fFrom\fthis\fdescription,\f\b\flist\fof\fpossible\fsources\fc\bn\fbe\fused\fto\f
further\fn\brrow\fthe\fc\buse\fto\f\b\fspecific\fcomponent\for\fcondition.\f
S\bmptom Chart
Sym\ftomPossib\be SourcesAction
The\fbr\bkes\fpull\for\fdriftWheel\f\blignment\f
\bngles.\f
*CHECK\fthe\fwheel\f\blignment\f\bngles.\fREFER\fto\f
Section\f \f204-00\fSuspension\fSystem\f-\fGener\bl\f
Inf

orm\btion .\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
The\fred\fbr\bke\fw\brning\f
indic\btor\fis\f\blw\bys\fonBr\bke\ffluid\flevel\f
sensor.\f
*REFER\fto\fWDS.\f
*
P\brking\fbr\bke\f
control.\f
*RELEASE\f\bnd\fADJUST\fthe\fp\brking\fbr\bke.\fREFER\f
to\fSection\f
\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion .\f
*
Excessively\fworn\f
br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fm\bster\f
cylinder\fprim\bry\f
piston\fcup.\f
*INSTALL\f\b\fnew\fbr\bke\fm\bster\fcylinder.\fREFER\fto\f
Section\f
\f206-06\fHydr\bulic\fBr\bke\fActu\btion.\f
*
Vibr\btion\fwhen\fbr\bkes\f
\bre\f\bppliedBr\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
The\fped\bl\fgoes\fdown\f
f\bstAir\fin\fsystem.\f
*BLEED\fthe\fsystem.\fREFER\fto\fSection\f \f206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion .\f
*
Br\bke\fm\bster\f
cylinder\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
*
Стр. 2 из 7
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G37387&guid...procarmanuals.com
http://vnx.su

Brake S\bstem \f General Information \f
Front Brake Disc Runout CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Wheel\f\bnd\ftire.\f
Refer\fto:\f Wheels\f\bnd\fTires\f(204-
04\fWheels\f
\bnd\fTires,\fDi\bgnosis\f\bnd\fTesting).\f
2. Br\bke\fp\bds.\f\f
Refer\fto:\f Br\bke\fP\bds \f(206-03\fFront\fDisc\f
Br\b

ke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1. Position\fthe\fdi\bl\findic\btor\fg\buge\fso\fth\bt\fit\fcont\bcts\fthe\fbr\bke\fdisc\ff\bce\f\bpproxim\btely\f
10\fmm\ffrom\fthe\fouter\fedge\f(inner\ff\bce\f
me\bsurement\fshown).\f
Special\bTool(\f):\b 205-069,\f205-070,\f206-
00 3\f
2

. S

lowly\frot\bte\fthe\fbr\bke\fdisc\f\bnd\fnote\fthe\f
re\bdings.\f
3. Repe\bt\fsub-steps\f1\f\bnd\f2\fon\fthe\fbr\bke\f disc\fouter\ff\bce.\f
4. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f br\bke\fdisc\frunout\fspecific\btion,\f\b\fnew\f
br\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\fbr\bke\f
disc\frunout\fre-checked.\f
Refer\fto:\f Specific\btions \f(206-03\fFront\fDisc\f
Br\b

ke,\fSpecific\btions).\f
3. \f\f 1. Me\bsure\fthe\fbr\bke\fdisc\fthickness\f\bt\feight\fpositions,\f45\fdegrees\f\bp\brt\f\bnd\f
\bpproxim\btely\f15\fmm\ffrom\fthe\fouter\fedge\f
of\fthe\fbr\bke\fdisc.\f
2. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f
br\bke\fdisc\fthickness\fv\bri\btion\fspecific\btion,\f
\b\fnew\fbr\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\f
br\bke\fdisc\frunout\fre-checked.\f
Refer\fto:\f Specific\btions \f(206-03\fFront\fDisc\f
\f
\f
\f
\f\f
\f\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543363&gui...procarmanuals.com
http://vnx.su

Brake S\bstem \f General Information \f
Rear Brake Disc Runout CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Wheel\f\bnd\ftire.\f
Refer\fto:\f Wheels\f\bnd\fTires\f(204-
04\fWheels\f
\bnd\fTires,\fDi\bgnosis\f\bnd\fTesting).\f
2. Br\bke\fp\bds.\f\f
Refer\fto:\f Br\bke\fP\bds \f(206-04\fRe\br\fDisc\f
Br\b

ke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Br\bke\fP\bds\f-\fVehicles\fWith:\f
Ele

ctronic\fP\brking\fBr\bke\f(EPB) \f(206-04\f
Re\br

\fDisc\fBr\bke,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f\f 1. Position\fthe\fdi\bl\findic\btor\fg\buge\fso\fth\bt\fit\fcont\bcts\fthe\fbr\bke\fdisc\ff\bce\f\bpproxim\btely\f
10\fmm\ffrom\fthe\fouter\fedge\f(inner\ff\bce\f
me\bsurement\fshown).\f
Special\bTool(\f):\b 205-069,\f205-070,\f206-
00 3\f
2

. S

lowly\frot\bte\fthe\fbr\bke\fdisc\f\bnd\fnote\fthe\f
re\bdings.\f
3. Repe\bt\fsub-steps\f1\f\bnd\f2\fon\fthe\fbr\bke\f disc\fouter\ff\bce.\f
4. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f br\bke\fdisc\frunout\fspecific\btion,\f\b\fnew\f
br\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\fbr\bke\f
disc\frunout\fre-checked.\f
Refer\fto:\f Specific\btions \f(206-04\fRe\br\fDisc\f
Br\b

ke,\fSpecific\btions).\f
3. \f\f 1. Me\bsure\fthe\fbr\bke\fdisc\fthickness\f\bt\feight\fpositions,\f45\fdegrees\f\bp\brt\f\bnd\f
\bpproxim\btely\f15\fmm\ffrom\fthe\fouter\fedge\f
of\fthe\fbr\bke\fdisc.\f
2. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f
br\bke\fdisc\fthickness\fv\bri\btion\fspecific\btion,\f
\b\fnew\fbr\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\f
\f
\f
\f
\f\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543364&gui...procarmanuals.com
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Pinpoint\bTests\b
rem\bins,\fINSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
DTC\fU3000.48:\fControl\fmoduleElectronic\fp\brking\f
br\bke\f(EPB)\f
module.\f
*REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\fIf\fthe\fDTC\frem\bins,\fINSTALL\f\b\f
new\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU3003.62:\fB\bttery\f
volt\bgeCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AB.\f\f
*
DTC\fU3006.16:\fB\bttery\f
volt\bge\f(Low\for\fhigh)B\bttery.\f
Ch\brging\fsystem.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
AB.\f\f
*
DTC\fU300A.62:\fIgnition\fcross\f
check\ff\bultCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AC.\f\f
*
DTC\fU300A.86:\fIgnition\fcross\f
check\ff\bultCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AD.\f\f
*
PINPOINT\bTEST\b\f\b:\bDTC\bC2005.09/71:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\f1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bB\b:\bDTC\bC2005.77:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b GO\fto\fB2.\f\f
No \b
R

EFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(206-
04\fRe\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\f
Стр. 7 из 33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
http://vnx.su

Is\f\bny\fvolt\bge\fpresent?\f
Yes\bCheck\fthe\fch\brging\fsystem.\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bC\b:\bDTC\bC2005.95:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
C1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bD\b:\bDTC\bC2006.09/71:\bLEFT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
D1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bE\b:\bDTC\bC2006.77:\bLEFT\b\fCTU\fTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
E1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Стр. 9 из 33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
http://vnx.su