roof FORD GALAXY 2006 Service Owner's Guide
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Page 3716 of 4402

Glass, F\bames an\f Mechanisms - Glass Roof Panel—
VIN Plate Bo\fy Style Co\fe: MS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal an\f Installation
Mate\bials
Gen
e\bal Equipment
Removal
NameSpec\bf\bcat\bo\f
Windshield\fAdhesive\fKitWSS-M11P57-A5
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Hot\f\bir\fgun
Knife
L\bmin\bted\fc\brd 1. Refer\fto:\f
Window\fGl\bss\fHe\blth\f\bnd\fS\bfety\fPrec\butions
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2.
Remove\fthe\fpolyureth\bne\f(PU)\f\bdhesive\fc\bp\f\bnd\fhe\bt\fthe\fPU\f\bdhesive\f
for\f\b\fminimum\fof\f30\fminutes.\f
General \bqui\fment:
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Material: Windshield\fAdhesive\fKit\f(WSS-M11P57-A5)
3.NOTE:\fThis\fstep\f
requires\fthe\f\bid\fof\f
\bnother\ftechnici\bn.
1.From\finside\fthe\f
vehicle,\fcut\fthe\fPU\f
\bdhesive.
General \bqui\fment:
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
2.From\foutside\fthe\f
vehicle,\fcut\fthe\fPU\f
\bdhesive.
General \bqui\fment:
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
General \bqui\fment:
L\bmin\bted\fc\brd
4.NOTE:\fNote\fthe\fposition\f
of\fe\bch\fcomponent\f
before\fremov\bl.
\f\f
\f
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Page 3717 of 4402

Installation 1.NOTE:\fMinimum\f1\fmm\fbe\bd\fthickness.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\fcle\bn\f\bnd\ffree\fof\f
foreign\fm\bteri\bl.\f
C\brefully\ftrim\fthe\frem\bining\fPU\f\bdhesive\ffrom\fthe\fgl\bss\froof\fp\bnel\f
fl\bnge.\f
General \bqui\fment:
Knife\f
2.
NOTE:\fM\bke\fsure\fth\bt\f
these\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\f
remov\bl\fposition.
3.CAUTION:\fM\bke\fsure\fth\bt\f\bll\fbonding\fsurf\bces\f\bre\ffree\fof\f
\f
\f\f
\f
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Page 3718 of 4402

moisture.\f
NOTE:\fTouching\fthe\f\bdhesive\fsurf\bce\fwill\fimp\bir\frebonding.
Prep\bre\fthe\fgl\bss\froof\fp\bnel,\fgl\bss\froof\fp\bnel\ffl\bnge\f\bnd\ftrimmed\fPU\f
\bdhesive\fin\f\bccord\bnce\fwith\fthe\finstructions\fsupplied\fwith\fthe\fPU\f
\bdhesive\fkit.\f
General \bqui\fment: Hot\f\bir\fgun\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5)
4.NOTE:\fDisc\brd\fthe\ffirst\f100\fmm\fof\f\bdhesive\f\bs\fthis\fm\by\fh\bve\f\b\f
reduced\fworking\ftime.\f
NOTE:\fM\bke\fsure\fth\bt\f\bny\fbre\bk\bge\fin\fthe\fcontinuous\fbe\bd\fof\f
\bdhesive\fis\foverl\bpped\fby\f20\fmm.\f
Apply\fthe\fPU\f\bdhesive\fin\f\b\fcontinuous\fbe\bd\fof\fbetween\f8\f\bnd\f10\fmm\f
in\fheight\fto\fthe\fgl\bss\froof\fp\bnel\ffl\bnge\f\blong\fthe\fbond\fline.
General \bqui\fment: Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Material: Windshield\fAdhesive\fKit\f(WSS-M11P57-A5)
5.NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\ftechnici\bn.
Press\ffirmly\f\bnd\fevenly\finto\fposition.\f
Gen
eral \bqui\fment:
Direct\fgl\bzing\fremov\bl/repl\bcement\f
equipment \f
Using\ft\bpe,\fsecure\fthe\fgl\bss\froof\fp\bnel\fin\fthe\fcorrect\fposition\f
until\fthe\fPU\f\bdhesive\fh\bs\fcured.\f\f
6. If\fthe\f\bmbient\ftemper\bture\ff\blls\fbelow\f10°
C,\f\bpply\fw\brm\f\bir\f(25
continuously\ffor\f15\fminutes.\f
General \bqui\fment: Hot\f\bir\fgun\f
\f\f
\f\f
\f\f
\f\f
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Page 3760 of 4402

Instrum\bnt Pan\b\f and Conso\f\b - Ov\brh\bad
Conso\f\b—V\bhic\f\bs With: G\fass Roof Pan\b\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
R\bmova\f and Insta\f\fation
R\bmova\f
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Insta\f\fation 1. Refer\fto:\f
Gl\bs
s\fRoof\fP\bnel\fBlind\f-\fVIN\fPl\bte\fBody\f
Sty
le\fCode:\fM \f(501-05\fInterior\fTrim\f\bnd\f
Orn
\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Page 3788 of 4402

Handles\b Lo\fks\b Lat\fhes and Entry Systems
- Radio Frequen\fy (RF) Re\feiver—Vehi\fles
With: Glass Roof Panel\b VIN Plate Body
Style Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installation
General Equipment
Removal
Fl\bt-bl\bded\fscrewdriver1. Refer\fto:\fA-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bnd
\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
5. Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bn d
\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. Refer\fto:\f C-Pill\br\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\fStyle\f
Cod
e:\fM \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 35\fNm
\f
\f\f
\f\f
\f\f
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Page 3795 of 4402

Handles\b Lo\fks\b Lat\fhes and Entry Systems -
Radio Frequen\fy (RF) Re\feiver—Vehi\fles
With: Metal Roof Panel\b VIN Plate Body Style
Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installation
General Equipment
Removal
In
stallation
Fl\bt-bl\bded\fscrewdriver 1.General
\bqui\fment:
Fl\bt-bl\bded\f
screwdriver
2. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Page 3844 of 4402

The\fs\bfety\fbelt\fretr\bctor\fpretensioners\fh\bve\f\b\flower\fdeployment\fthreshold\fth\bn\fth\bt\f
required\fby\fthe\f\bir\fb\bgs.\fHence\fit\fis\fpossible\fth\bt\fduring\f\b\fminor\fcollision,\fwhich\fexceeds\f
the\fdeployment\fthreshold,\fonly\fthe\fs\bfety\fbelt\fpretensioners\fwill\fdeploy.\fThe\fbelt\f
pretensioner\fis\fnot\fdeployed\fin\f\bny\fside,\fre\br\for\fminor\ffront\bl\fcollisions.\f
The\f2nd\frow\fcentre\fse\bt\fbelt\fretr\bctor\fis\ffitted\fin\fthe\froof.\fWhen\fthe\fs\bfety\fbelt\fis\fused,\fthe\f
sm\bller\fs\bfety\fbelt\fbuckle\ftongue\fis\feng\bged\finto\fthe\fbelt\fbuckle\fto\fthe\fright\fof\fthe\fcentre\f
se\bt.\fThen\fthe\fl\brger\fs\bfety\fbelt\fbuckle\ftongue\fis\feng\bged\finto\fthe\fbelt\fbuckle\fto\fthe\fleft\fof\f
the\fcentre\fse\bt.\fIf\fthe\f2nd\frow\fs\bfety\fbelt\fis\fnot\fin\ffrequent\fuse,\fthe\fbelt\fc\bn\fbe\fretr\bcted\f
\bnd\fstowed\fin\fthe\froof.\f
Re\br\fse\bt\fs\bfety\fbelt\fretr\bctors\f\bnd\fbuckles\f\bre\fof\fthe\fconvention\bl\ftype.\f\f\f
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Page 3854 of 4402

When\fthe\fignition\fis\fswitched\fon,\f\b\fw\brning\fl\bmp\fin\fthe\finstrument\fp\bnel\findic\btes\fto\fthe\f
driver\f\bnd\fp\bssenger\fth\bt\fthe\fp\bssenger\f\bir\fb\bg\fmodule\fh\bs\fbeen\fde\bctiv\bted.\f
After\finst\blling\f\b\fPAD\fswitch\fkit,\fthe\fRCM\fmust\fbe\fre-configured\fusing\fWDS.\f
Side\fAir\fCurt\bins\f
The\fside\f\bir\fcurt\bin\fmodules\f\bre\floc\bted\fin\fthe\froof\fr\bil\fbetween\fthe\fA-pill\br\f\bnd\fD-pill\br.\f
They\f\bre\f\btt\bched\fto\fthe\fupper\fp\brt\fof\fthe\fside\fp\bnel\f\bnd\f\bre\fhidden\fbehind\fthe\fvehicle\f
trim\fp\bnels.\f
The\felectric\bl\fconnector\ffor\fthe\f5-door\fis\floc\bted\fbetween\fthe\fC-pill\br\f\bnd\fD-pill\br.\fThe\f
electric\bl\fconnector\ffor\fthe\fW\bgon\fis\floc\bted\f\bbove\fthe\fB-pill\br.\f
In\fthe\fevent\fof\f\b\fside\fimp\bct\fthe\frelev\bnt\fside\f\bir\fcurt\bin\fis\fdeployed\f\bnd\fforms\f\b\f
protective\fcushion\fbetween\fthe\fcorresponding\fside\fwindow\f\bnd\fthe\fhe\bd\fof\fthe\fperson(s)\f
s\bt\fon\fthe\ffront\f\bnd\fre\br\fse\bt.\f
The\fside\f\bir\fcurt\bins\f\bre\fdeployed\fsimult\bneously\fwith\fthe\fside\f\bir\fb\bgs.\f
Side\fAir\fB\bg\f
The\fside\f\bir\fb\bgs\f\bre\fincorpor\bted\fin\fthe\ffront\fse\bt\fb\bckrests;\f\b\fsewn-on\fl\bbel\fon\fthe\f
respective\fb\bckrest\findic\btes\fthe\fvehicle\fis\fequipped\fwith\fside\f\bir\fb\bg\fmodules.\f
When\f\b\fside\f\bir\fb\bg\fis\fdeployed,\fthe\fse\bm\fof\fthe\fse\bt\fcover\fte\brs\fopen\fen\bbling\fthe\fside\f
\bir\fb\bg\fto\finfl\bte\funhindered\ffrom\fthe\ffront\fse\bt\fb\bckrest.\f
S\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioners\f
The\fpyrotechnic\fpretensioners\ffor\fthe\fdriver\f\bnd\ffront\fp\bssenger\fs\bfety\fbelts\f\bre\f
incorpor\bted\finto\fthe\fs\bfety\fbelt\fretr\bctors.\f\f\f
\f\f
\f\f
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Page 3951 of 4402

15.Deployed\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\fbelt\fpretensioners\fshould\fbe\f
se\bled\fin\fsuit\bble\fb\bgs\f\bnd\fthen\fdisposed\fof\fin\f\bccord\bnce\fwith\f
loc\bl\fcont\bmin\bted\fw\bste\fregul\btions.\f
16.
NOTE:\fAll\funservice\bble\f\bir\fb\bg\fmodules\fh\bve\fbeen\fpl\bced\fon\f
the\fM\bnd\btory\fReturn\fList.\fAll\fdiscolored\for\fd\bm\bged\f\bir\fb\bg\f
modules\fshould\fbe\ftre\bted\fthe\fs\bme\f\bs\f\bny\funservice\bble\flive\f
\bir\fb\bg\fmodule\fbeing\freturned.\f
Refer\fto:\f
Front\fS\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioner
S\bfety\fBelt\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-
\fVehicles\fBuilt\fUp\fTo:\f13
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fP\bssenger\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fS
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fGl\bss\fRoof\fP\bnel,\f
VIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fFront\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fMet\bl\fRoof\f
P\bnel,\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
17.
WARNING:\fUnder\fno\fcircumst\bnces\fis\f\bn\funservice\bble\f\bir\f
b\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fto\fbe\freturned\fthrough\f
the\floc\bl\fm\biling\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
If\f\bn\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\ff\bils\fto\fdeploy,\fse\bl\f
the\funservice\bble\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fin\f
suit\bble\fp\bck\bging\f\bnd\freturn\fto\fthe\fExch\bnge\fPl\bn\fCenter,\f\bs\f
\bppointed\fthrough\fthe\floc\bl\fN\btion\bl\fS\bles\fComp\bny
\f
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Page 3976 of 4402

Supplemen\bal Re\f\brain\b Sy\f\bem - Side Air
Cur\bain Module—Vehicle\f Wi\bh: Gla\f\f Roof
Panel, VIN Pla\be Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and In\f\balla\bion
General Equipmen\b
Removal
WAR
NINGS:\f
The\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\fthe\fpower\f
supply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\fdisconnecting\for\fremoving\f
\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\fsource\fis\f
connected.\f
We\br\fs\bfety\fgoggles.\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\fSupplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\f
S\bfety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
3. Refer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-
05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. \f
\f\f
\f\f
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