FORD GALAXY 2006 Service Repair Manual

S\bnding\fscores.\f\f

He\bvy\fp\bint\fruns.\f\f

L\brge\fdust\f\bnd\fdirt\finclusions.\f
The\fscope\fof\fthe\fwork\fis\f\bs\ffollows:\f

S\bnd\fthe\fsurf\bce.\f\f

S\bnd\fout\fp\bint\fd\bm\bge\f\bnd\ff\bults.\f\f

Tre\btment\fof\fsm\bll\f\bre\bs\fwhich\fh\bve\fbeen\fs\bnded\fthrough.\f\f

M\bsking\fwork\f(when\fp\binting\f\bn\finst\blled\fcomponent).\f\f

Apply\ftop\fco\bt\f\bccording\fto\fthe\fp\binting\fprocess\f(one\for\fsever\bl\fco\bt\fprocess).\f\f

Dry\fthe\ftop\fco\bt\f\bnd\fperform\ffinishing\fwork.\f
Level\fIII\f-\fRep\bir\fp\binting\fwith\fstopper\f\bpplied\fto\fup\fto\f50%\fof\fthe\fsurf\bce.\f\f
I f

\fin\f\bddition\fto\fp\binting,\fwork\fwith\fstopper\f\bpplic\btion\fmust\fbe\fperformed,\fthen\fthe\frep\bir\f
levels\fIII\for\fIV\fmust\fbe\fused.\f\f
In\frep\bir\flevel\fIII,\f\bp\brt\ffrom\fp\binting\fthe\fcomplete\fbodywork\fsurf\bce,\fp\brti\bl\fstopper\fwork\f
is\fc\brried\fout\fon\fup\fto\f50%\fof\fthe\fsurf\bce\fto\fbe\fp\binted.\fThe\fnecess\bry\fprimer\f\bnd\ffiller\f
work\f\bre\f\blso\fincluded.\f\f
The\ffollowing\fd\bm\bge\fmust\fbe\frectified\fin\fthis\flevel:\f

Slight\fp\bnel\funevenness.\f\f

D\bm\bge\fdue\fto\fcorrosion.\f\f

Dented\fbody\fsurf\bces.\f\f

Weld\floc\btions.\f\f

Deep\fscores\for\fscr\btches.\f
The\fscope\fof\fthe\fwork\fis\f\bs\ffollows:\f

Fine\fs\bnd\fpre-tre\bted\fbodywork\fsurf\bces\f(e.g.\fle\bd-lo\bded\f\bre\bs).\f\f

S\bnd\fout\fexisting\fd\bm\bge.\f\f

Perform\f\bll\fnecess\bry\fm\bsking\foper\btions\fon\fthe\fvehicle.\f\f

Apply\fprimer.\f\f

P\brti\bl\fstopper\f\bpplic\btion\fon\fup\fto\f50%\fof\fthe\fsurf\bce\fto\fbe\fp\binted\f(two\fto\f\b\fm\bximum\f
of

\fthree\fstopper\f\bpplic\btions).\f\f

Fill\fthe\frep\bir\f\bre\b.\f\f

Apply\fstone\fchip\fprotection\f(when\fpresent\fin\fproduction).\f\f

Apply\ftop\fco\bt\f\bccording\fto\fthe\fp\binting\fprocess\f(one\for\fsever\bl\fco\bt\fprocess).\f\f

Dry\fthe\ftop\fco\bt\f\bnd\fperform\ffinishing\fwork.\f
Level\fIV\f-\fRep\bir\fp\binting\fwith\fstopper\f\bpplied\fto\fmore\fth\bn\f50%\fof\fthe\fsurf\bce.\f\f
In
\frep\bir\flevel\fIV,\f\bp\brt\ffrom\fp\binting\fthe\fcomplete\fbodywork\fsurf\bce,\fp\brti\bl\fstopper\fwork\f
is\fc\brried\fout\fon\fmore\fth\bn\f50%\fof\fthe\fsurf\bce\fto\fbe\fp\binted.\fThe\fnecess\bry\fprimer\f\bnd\f
filler\fwork\f\bre\f\blso\fincluded.\f\f
The\ffollowing\fd\bm\bge\fmust\fbe\frectified\fin\fthis\flevel:\f

D\bm\bge\fdue\fto\fh\bil.\f\f

More\fextensive\fstone\fchip\fd\bm\bge.\f\f

Extensively\fdented\fbody\fp\bnels.\f\f

Section\bl\frep\birs\fwith\fl\brge\fweld\fse\bms.\f\f

Surf\bces\fwith\fsevere\fcorrosion\fd\bm\bge.\f
The\fscope\fof\fthe\fwork\fis\fdifferent\fto\flevel\fIII\fbec\buse\fof\fthe\fp\brti\bl\f\bpplic\btion\fof\fstopper\fto\f
m o

re\fth\bn\f50%\fof\fthe\f\bre\b\fto\fbe\fp\binted.\fIn\f\bddition,\fmore\fextensive\fs\bnding\fwork\fis\f
usu\blly\frequired.\f
Polish
Стр. 6 из 8
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In\forder\fto\f\bchieve\ff\bultless\fqu\blity,\fit\fis\fsometimes\fnecess\bry\f\bfterw\brds\fto\fpolish\f\b\fnewly\f
p\binted\fsurf\bce.\f
Even\f\bfter\fthe\fmost\fc\breful\fp\binting,\fit\fsometimes\fh\bppens\fth\bt\fdirt\finclusions\f\bnd\fp\bint\f
runs\foccur\fin\fwork\fwith\ftop\fco\bt\for\fcle\br\fl\bcquer.\fBefore\fpolishing,\fsuch\fp\bint\ff\bults\fmust\f
be\fremoved\fwith\fthe\fs\bnding\fcylinder\f("Finib\bll")\f\bnd\fh\bnd\fs\bnding\for\feccentric\fs\bnder\fin\f\b\f
wet\fs\bnding\fprocess.\f\f
S\bnding\fcylinder\f
The\fspeci\bl\fs\bnding\fcompound\f-1-\f(s\bnding\fbloom)\ffor\fthe\fs\bnding\fcylinder\fis\fself-\bdhering\f
\bnd\f\bv\bil\bble\fin\fgr\bdes\ffrom\fP1000\fto\fP2500.\f

P1000\f-\fP1500\ffor\fpre-s\bnding\fof\fruns\f\bnd\fl\brge\fimperfections\fin\fthe\fp\bint.\f\f

P1500\f-\fP3000\ffor\fsubsequent\fs\bnding\fof\fruns\f\bnd\fs\bnding\fout\fof\fdust\finclusions.\f
A\fsm\bll\feccentric\fs\bnder\fc\bn\fbe\fused\ffor\fmore\fextensive\fworking\f\bre\bs.\fWhen\fdoing\fso,\f
f i

rst\fof\f\bll\fput\fthe\feccentric\fs\bnder\fin\fpl\bce\f\bnd\fthen\fswitch\fit\fon,\fso\fth\bt\fthe\fd\bnger\fof\f
s\bnding\fthrough\fon\fedge\fis\freduced.\f
Fin\blly\fpolish\fthe\fs\bnded\f\bre\b\fto\f\b\fhigh\fgloss\fwith\fsuit\bble\fpolish.\fTo\fthis\fend\fthe\fv\brious\f
m\bnuf\bcturers\frecommend\fm\bteri\bls\f\bnd\fprocess\ftechniques\fwhich\f\bre\fspeci\blly\fsuited\fto\f
their\fproducts.\f
NOTE:\fThe\fpolishing\fis\fto\fbe\fdone\fin\fthe\fs\bme\fw\by\f\bs\f t
h\bt\fused\fto\fremove\fswirl\fm\brks.\f\f
Polish\f
NOTE:\fBefore\fusing\fthe\fn\bp\fsponge\ffor\fthe\ffirst\ftime\f\b
nd\f\bfter\f\bny\flong\fp\buses\fin\f
working,\fd\bmpen\fthe\fn\bp\fsponge\fwith\fpolish.\f\f
Job\fsteps:\f

Cle\bn\f\bnd\fdegre\bse\fthe\f\bre\b\fto\fbe\fpolished\fusing\fsilicone\fremover.\f\f

Apply\fthe\fpolish\fto\fthe\fpolishing\fdisc\f\bnd\fspre\bd\fit.\f\f

Pl\bce\fthe\fpolishing\fm\bchine\fdown\ffl\bt\fon\fthe\f\bre\b\fto\fbe\fpolished\f\bnd\fbefore\fswitching\fit\f
on

,\fgently\fdistribute\fthe\fpolish\fover\fthe\funderlying\fsurf\bce.\f\f

Polish\fout\fthe\floc\btion\ffor\f10\f-\f15\fseconds\fwith\fthe\fedge,\fworking\fwith\f\b\fcriss-cross\f
mo

tion.\f\f

Subsequently\fpolish\fthe\floc\btion\ffor\f\bbout\f10\fseconds\fwith\fthe\fm\bchine\fl\bid\fdown\ffl\bt.\f\f \f\f
\f\f
Стр. 7 из
8
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W\bsh\foff\f\bnd\fcle\bn\fthe\fpolished\floc\btion\fusing\fthe\fprofession\bl\fpolishing\fcloth\f\bnd\fthen\f
cl
e\bn\fthe\fpolished\fsurf\bce.\f\f

It\fis\f\bbsolutely\fvit\bl\fto\fc\brry\fout\f\b\fvisu\bl\fcheck\f\bfter\ffinishing\fthe\fpolishing\fprocedure.\fIf\f
\bny

\fswirl\fm\brks\f\bre\fnot\fcompletely\fremoved\fby\fthe\ffirst\fpolishing\fprocedure,\fthen\f
process\fmust\fbe\frepe\bted.\f
Aids
Cl
e\bning\fputty\f
Cle\bning\fputty\f\bllows\fdeposits\fon\fthe\fp\bint\fsurf\bce\fto\fbe\fremoved\fe\bsily\f\bnd\fgently.\fThe\f
following\fp\bint\ff\bults\fc\bn\fbe\fremoved\fusing\fcle\bning\fputty:\f

Met\bl\fdeposits\f\bnd\firon\fdust.\f

P\bint\for\fcolor\fmist.\f\f

Tree\fresin\f\bnd\ft\br.\f\f

Insect\fresidues.\f
The\fsurf\bce\fto\fbe\fworked\fmust\fbe\fthoroughly\fcle\bned\fbefore\fthe\fcle\bning\fputty\fc\bn\fbe\f
\b p

plied.\fThen\fthe\fsurf\bce\fis\fspr\byed\fwith\fso\bpy\fw\bter.\fNow\fthe\fcle\bning\fputty\fc\bn\fbe\fslid\f
over\fthe\fsurf\bce\funtil\f\bll\funevenness\fis\fremoved.\f
Стр. 8 из 8
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Paint - \beneral \fnformation - Painting
Plastic PartsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
Al

though\fthese\fd\bys\fpl\bstics\fc\bn\fbe\fproduced\fin\f\bll\fcolors\f\bnd\fwith\f\b\fm\btt\for\fgloss\fsurf\bce,\f
p\binting\fis\foften\fnecess\bry.\f\f
NOTE:\fM\bnuf\bcturer's\flimit\btions\fconcerning\fthe\ffe\bsib
ility\fof\fp\binting\fcert\bin\fcomponents\f
must\f\blw\bys\fbe\fobserved.\f
Re\bsons\fin\ff\bvor\fof\f\bpplying\fp\bint\fto\fpl\bstic\f\bre:\f

Individu\bl\fcoloring,\fm\btching\fthe\fbody\fp\bint.\f\f

More\fgloss\f\bnd\fcolor\fbrilli\bnce\fthrough\fp\binting.\f\f

Remov\bl\fof\fproduction\fimperfections.\f\f

Protection\ffrom\f\btmospheric\fexposure.\f
Now\bd\bys\fp\binting\fpl\bstic\fpresents\fno\fproblems\fbec\buse\fthe\fm\bteri\bls\f\bre\fknown\f\bnd\f
m \b

tched\fto\fthe\fp\bint.\fIn\forder\fth\bt\fthe\fp\binter\fc\bn\fuse\fthe\fcorrect\fp\binting\fm\bteri\bls,\fthe\f
type\fof\fpl\bstic\fmust\ffirst\fbe\fcorrectly\fdetermined.\f
To\f\bllow\fthis,\fpl\bstics\f\bre\fm\brked\fon\fthe\fre\br\fin\f\bccord\bnce\fwith\fthe\frecommend\btions\fof\f
the\fAssoci\btion\fof\fVehicle\fM\bnuf\bcturers.\f
Once\fthe\ftype\fof\fpl\bstic\fis\fdetermined\fit\fis\f\bn\fe\bsy\fm\btter\fto\f\bssign\fspeci\bl\fp\bint\f
recommend\btions,\fm\btched\fto\fth\bt\fp\brticul\br\fpl\bstic.\fUnm\brked\fpl\bstics\frequire\fknowledge\f
of\fm\bteri\bls\fso\fth\bt\f\b\fcorrect\fchoice\fof\fp\bint\fm\bteri\bls\fc\bn\fbe\fm\bde\f\bnd\fthe\fcomponent\fc\bn\f
be\freli\bbly\fp\binted.\f
Plastic groups
Thermopl\bstics\f
When\fw\brmed\fthese\fundergo\f\b\freversible\ftr\bnsform\btion\finto\f\b\fpl\bstic\fdeform\bble\fst\bte\f
\bnd\fonce\fcooled\fthey\fm\bint\bin\ftheir\fsh\bpe.\fThey\fconsist\fof\fstring-like\f(line\br)\for\fonly\f
slightly\fbr\bnched\fmolecul\br\fch\bins.\f
Thermosets\f
Thermosets\f\bre\fh\brd\f\bnd\fh\bve\fthe\fform\fof\f\b\fclose-meshed\fnetwork\fin\f\bll\fdirections.\fThey\f
do\fnot\fundergo\fpl\bstic\fdeform\btion,\f\bre\fespeci\blly\fresist\bnt\fto\fchemic\bls,\f\bre\fdifficult\fto\f
swell\f\bnd\f\bre\finsoluble.\fAt\fnorm\bl\ftemper\btures\fthey\f\bre\fh\brd\fto\fbrittle.\fAt\ffirst\fthe\f
m\bteri\bl\fdoes\fnot\fundergo\f\bny\fch\bnge\fwhen\fhe\bted,\fbut\fwhen\fit\fre\bches\f\b\fcritic\bl\fpoint,\f
the\fthermoset\fis\ftot\blly\fdestroyed.\f\f
El\bstomers\f
El\bstomers\f\bre\fch\br\bcterized\fby\fhigh\fel\bsticity\fover\f\b\fwide\ftemper\bture\fr\bnge.\fThey\fh\bve\f
properties\flike\frubber\for\f\b\fsponge\f\bnd\f\bfter\fcompression\for\fdistension\fthey\freturn\fto\ftheir\f
origin\bl\fst\bte.\f\f
Types\fof\fpl\bstic\f
The\fpl\bstics\fused\fin\fthe\f\butomotive\f\bre\b:\f

ABS\f-\fAcrylonitrile\fbut\bdiene\fstyrene\f(polymer)\f\f

PA\f-\fPoly\bmide\f\f

PC\f-\fPolyc\brbon\bte\f\f

PE\f-\fPolyethylene\f\f

PP\f-\fPolypropylene\f\f

PP/EPDM\f-\fPolypropylene/ethylene\fpropylene\fdiene\fcopolymer\f\f

PC/PBT\f-\fPolyc\brbon\bte/Polybutylene\fterephth\bl\bte\f\f
Стр. 1 из 4
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PBT/PC\f-\fPolybutylene\fterephth\bl\bte/Polyc\brbon\bte\f\f

PUR\f-\fPolyureth\bne\f\f

GRP\f-\fGl\bss\freinforced\fpl\bstic\f
NOTE:\fPE\f\bnd\fPP\f\bre\fpl\bstics\fwhich\fc\bnnot\fbe\fp\binted,\for\fc\bn\fonly\fbe\fp\binted\fusing\f
sp
eci\bl\ftechniques.\f
As\fwell\f\bs\fthe\fpure\fpl\bstics,\fso-c\blled\f'blends'\f\bre\f\b
lso\fused.\fThis\fme\bns\fcombin\btions\fof\f
different\fpl\bstics.\fIf\fwe\fwere\fde\bling\fwith\fmet\bls\fthey\fwould\fbe\fc\blled\f\blloys.\f
Pl\bstic\fidentific\btion\f
Norm\blly\fthe\fidentifier\fis\fm\brked\fon\fthe\fpl\bstic\fcomponents\fused\fin\fvehicle\fconstruction.\f
One\fmethod\fto\fdetermine\fthe\fpl\bstic\fgroup\fis\fthe\fs\bnding\ftest.\fIn\fthis\f\b\fpl\bce\fis\fchosen\f
which\fwill\fnot\fbe\fvisible\fl\bter,\f\bnd\fthe\ffinger\fbelt\fs\bnder\fis\fused\fto\fs\bnd\fthe\fpl\bstic.\f\f
The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fusing\fthe\fp\bttern\fleft\fby\fthe\fs\bnding\f\bnd\fthe\fdust:\f

Thermosets\fproduce\f\b\fwhite\fdust.\f\f

Thermopl\bstics\fsme\br\f\bnd\fdo\fnot\fproduce\fdust.\f
The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fby\f\b\fsound\ftest:\f
Degree\fof\fh\brdness\f-\fthe\fhigher-pitched\fthe\fsound,\fthe\fh\brder\fthe\fpl\bstic.\f\f

El\bsticity\f-\fthe\fmore\fmuffled\fthe\fsound,\fthe\fhigher\fthe\fel\bsticity\fof\fthe\fpl\bstic.\f
Cle\bning\fpl\bstic\f
Pl\bstic\fcomponents\f\bre\fm\bnuf\bctured\fusing\fcomplic\bted\fmoulds\f\bnd\fpresses\for\fother\fhighly\f
engineered\ftools,\fmostly\fusing\f\bn\finjection\fmoulding\fprocess\for\fre\bctive\finjection\fmoulding\f
process.\f\f
In\forder\fto\fbe\f\bble\fto\fremove\fthe\fcomponent\ffrom\f\b\fp\brticul\br\ftool,\f\b\fsep\br\bting\f\bgent\fis\f
used,\fwhich\fin\fsome\fc\bses\f\bdheres\fvery\fstrongly\fto\fthe\fpl\bstic.\f\f
This\fsep\br\bting\f\bgent\fon\fthe\fpl\bstic\fcomponents\fmust\fbe\fcompletely\fremoved\fbefore\f\bny\f
surf\bce\fco\bting\fis\f\bpplied.\f\f
W\brm\fstor\bge\f(tempering)\fbefore\f\bctu\bl\fcle\bning\fbrings\fthe\ffollowing\f\bdv\bnt\bges:\f\f
The\fsep\br\bting\f\bgent\fswe\bts\fout\fof\fthe\fpl\bstic.\f\f

Tensions\fin\fthe\fpl\bstic\f\bre\frele\bsed.\f\f

Air\finclusions\fc\bn\fbe\frecognized\f\bnd\fremoved.\f
Intensively\fcle\bn\fthe\fitem\fsever\bl\ftimes\fusing\f\b\fp\bd\f\bnd\ffresh\fcle\bning\f\bgent.\f
N O

TE:\fA\fsingle\fwipe,\feven\fwith\fcle\bning\f\bgent,\fis\fnot\f
usu\blly\fsufficient\fin\fmost\fc\bses.\f
Cle\bn\ftextured\fcomponents\fwith\fthe\f\bid\fof\f\b\fsoft\fbrush.\f
After\fcle\bning,\fit\fis\f\bbsolutely\fvit\bl\fth\bt\fcle\bning\f\b
gent\f\bbsorbed\fby\fthe\fpl\bstic\fshould\fbe\f
expelled\fby\ftempering\f\bg\bin.\fIf\fthe\fventil\btion\fis\fgood\f\bnd\fthe\froom\ftemper\bture\fis\f\bbout\f
20°C\fthe\fsolvent\fc\bn\fbe\fev\bpor\bted\f\bw\by\fby\fovernight\fstor\bge.\f
Painting new components
It\fis\f\bbsolutely\fvit\bl\fth\bt\fthe\fsubstr\bte\fof\f\bn\funp\binted\fnew\fcomponent\fis\ffree\fof\fsep\br\bting\f
\bgent.\fP\bint\fc\bn\fonly\fbe\f\bpplied\fdirectly\fto\fvery\ffew\fpl\bstics.\fThe\fpl\bstic\fmust\ffirst\fbe\f
identified\fex\bctly\f\bnd\fthen\fworked\fwith\f\b\frep\bir\fsystem\fwhich\fis\fm\btched\fto\fthe\ftype\fof\f
pl\bstic.\fIn\fmost\fc\bses\f\b\fpl\bstic\fetch\fprimer\fmust\fbe\f\bpplied\f\bs\f\bdhesion\fb\bse\fto\f\bll\fpl\bstics\f
which\fc\bn\fbe\fp\binted.\f\f
NOTE:\fPl\bstics\fh\bve\f\b\ftendency\fto\fbecome\felectrost\bti c
\blly\fch\brged.\fThis\fc\bn\fe\bsily\fc\buse\f
cont\bmin\btion\fduring\fp\binting.\fSpeci\bl\f\bntist\btic\fcle\bning\fcloths\fprevent\felectrost\btic\f
ch\brging.\f
Стр. 2 из 4
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Work\fprocess\ffor\fthermopl\bstics:\f

Thoroughly\fcle\bn\fthe\fsurf\bce.\f\f

Temper\fthe\fpl\bstic.\f\f

Afterw\brds\fcle\bn\fwith\f\bntist\btic\fcle\bner\for\f\bntist\btic\fcloths.\f\f

Apply\fthe\fbonding\f\bgent.\f\f

Apply\fel\bstic\ffiller.\fAfter\fit\fh\bs\fdried,\fs\bnd\f\bnd\fcle\bn.\f\f

Apply\fone\fco\bt\fUni-p\bint\fwith\fel\bsticizer\f\bdditive.\fFor\ftwo\fl\byer\fp\binting\fthe\fel\bsticizer\f
\bdd

itive\fis\fin\fthe\fcle\br\fl\bcquer.\f
NOTE:\fFollow\fthe\fp\bint\fm\bnuf\bcturer's\fguidelines\fduring\f\bll\fwork.\f\f
Wor
k\fprocess\ffor\fthermosets:\f

As\f\b\frule,\fthermosets\fc\bn\fbe\fh\bndled\fin\fthe\fs\bme\fw\by\f\bs\fnorm\bl\fbody\fcomponents.\f\f
Work\fprocess\ffor\fPUR\fsoft\ffo\bm:\f

The\fwork\fprocess\fis\fthe\fs\bme\f\bs\ffor\fthermopl\bstic.\f\f

Inste\bd\fof\fusing\fbonding\f\bgent,\f\b\ffiller\fw\bsh\fis\f\bpplied\fto\fclose\fthe\fpores\fof\fthe\fPUR\fsoft\f
fo

\bm.\f
The\fprimer\fwhich\fh\bs\fbeen\f\bpplied\fto\f\b\fprimed\fnew\fcomponent\fc\bn\fv\bry\fgre\btly.\fIf\fno\f
m\bnuf\bcturer's\fd\bt\b\fis\f\bv\bil\bble,\fthe\fcomposition\f\bnd\fsuit\bbility\ffor\ffurther\fworking\fmust\fbe\f
tested.\f\f
P\binted\fcomponents\fwith\f\bn\f\blre\bdy\f\bscert\bined\f\bnd\fint\bct\fp\bint\fco\bt\fpresent\fno\fproblems\f
for\fpossible\frep\binting.\fAfter\fs\bnding\f\bnd\fc\breful\fcle\bning\fwith\fpl\bstic\fcle\bner\for\fthinners,\f
p\binting\fc\bn\fbe\fdone\fdirectly.\f
Unknown primer
When\fde\bling\fwith\funknown\fsubstr\btes\fit\fis\fimport\bnt\fto\fc\brry\fout\f\bn\f\bdhesion\ftest\fon\fthe\f
existing\fp\bint\fbefore\f\bny\frep\binting\fis\f\bttempted.\fFirst\fof\f\bll\f\b\fmech\bnic\bl\ftest\fmust\fbe\f
c\brried\fout,\ffor\finst\bnce\fusing\f\b\fl\bttice\fcut\f\bnd\fte\br-off\fb\bnd.\fIf\fthe\f\bdhesion\fof\fthe\fold\f
p\bint\fis\fnot\f\bccept\bble,\fit\fmust\fbe\fmech\bnic\blly\fremoved\f\bnd\fnew\fp\bint\ffinish\f\bpplied.\f\f
If\fthe\f\bdhesion\fis\f\bccept\bble,\fthen\f\bn\fetch\ftest\fis\fperformed\fusing\f2-
component\fthinners.\fIf\f
no\fetching\fc\bn\fbe\fdetected\fin\fthis\ftest,\f\bpplic\btion\fof\fthe\fthe\fp\bint\ffinish\fc\bn\fbe\fst\brted\f
directly.\fOtherwise\fthe\fold\fp\bint\fmust\fbe\fremoved\f\bnd\f\b\fnew\fp\bint\ffinish\fcre\bted.\f
With\fthe\fhelp\fof\funivers\bl\for\fspeci\bl\fpl\bstic\fprimers\f\bnd\fwith\fonly\f\b\ffew\fm\bteri\bls\f
complement\bry\fto\fthose\fpreviously\fpresent\f\bnyw\by,\fthe\fp\binter\fc\bn\fnow\f\bpply\f\b\flong-
l\bsting\fp\bint\ffinish\fto\f\bll\fpopul\br\fvehicle\f\btt\bchments\fm\bde\fof\fpl\bstic.\f\f
Paint faults on plastic substrates
NOTE:\fP\bint\ff\bults\f\bre\ffully\fdescribed\fin\fthe\fch\bpter\f
P\bint\fDefects\f\bnd\fD\bm\bge.\f
The\fmost\fcommon\fp\bint\ff\bults\fwhich\fc\bn\foccur\fwhen\fp\bin
ting\fpl\bstic\fcomponents\f\bnd\fthe\f
methods\fof\frep\bir\f\bre\fbriefly\fdescribed.\f\f
Discoloration
C\buse/d\bm\bge\fp\bttern:\f\f

Pl\bstic\fm\bteri\bl\fis\fnot\fsuit\bble\ffor\fp\binting.\f\f

Incorrect\fbonding\f\bgent.\f\f

P\bint\fused\fnot\fsolvent\fresist\bnt.\f\f
Rep\bir\fof\fd\bm\bge:\f

Rep\bint\fusing\fsuit\bble\fm\bteri\bls.\f\f

Inst\bll\f\b\fnew\funp\binted\fcomponent.\f
Стр. 3 из 4
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Softening C\buse/d\bm\bge\fp\bttern:\f\f

Substr\bte\fnot\fc\brefully\fcle\bned.\f\f

Air\fhumidity\ftoo\fhigh\for\fworking\ftemper\bture\ftoo\flow.\f\f

Drying\ftime\fincorrect\f(too\fshort).\f\f

M\bteri\bls\ffor\fsubstr\bte\fnot\fcorrectly\fm\btched\fto\fe\bch\fother\for\fnot\fmixed\fcorrectly.\f
Rep\bir\fof\fd\bm\bge:\f

Dry\fout,\fs\bnd,\fre-isol\bte\f\bnd\fp\bint.\f\f

S\bnd\f\bw\by\ff\bulty\fp\bint\fco\bts\f\bnd\fre-\bpply\fp\bint\ffinish.\f
Paint damage caused by detachment, poor adhesion
C\buse/d\bm\bge\fp\bttern:\f\f

Insufficient\fp\bint\f\bdhesion\fbetween\ftop\fco\bt\f\bnd\ffiller.\fThe\fwhole\fof\fthe\fp\bint\ffinish\f
de

t\bches\ffrom\fthe\fpl\bstic.\f\f

Pl\bstic\fnot\fcle\bned\fsufficiently,\fnot\for\fin\bdequ\btely\ftempered.\f\f

Unsuit\bble\fcle\bning\f\bgent\for\fm\bteri\bls\fused.\f\f

Poor\for\fl\bck\fof\fintermedi\bte\fs\bnding.\f\f

P\bint\ffinish\funderb\bked\for\foverb\bked.\f\f
Rep\bir\fof\fd\bm\bge:\f

S\bnd\f\bw\by\ff\bulty\fp\bint\fco\bts\f\bnd\fre-\bpply\fp\bint\ffinish.\f
Paint damage caused by blisters, craters, sink holes
C\buse/d\bm\bge\fp\bttern:\f\f

P\binting\fon\fPUR\fpl\bstic\fwhich\fw\bs\fnot\fp\binted\fin\fproduction.\f\f

Surf\bce\fof\fthe\fpl\bstic\fm\bteri\bl\ftoo\fporous.\f\f

Fl\bsh-off\ftime\fnot\f\bdhered\fto.\f\f

Drying\ftemper\bture\ftoo\fhigh.\f\f

Moisture\fin\fpl\bstic\fm\bteri\bl.\f\f

L\byers\ftoo\fthick.\f
Rep\bir\fof\fd\bm\bge:\f

Cle\bn\fthe\fd\bm\bged\f\bre\b,\fs\bnd,\fre-isol\bte\f\bnd\fp\bint.\f\f

Remove\fthe\fp\bint\fl\byers\f\bnd\fre-p\bint.\f
Crack formation
C\buse/d\bm\bge\fp\bttern:\f\f

Overexp\bnsion\fof\fp\binted\fPUR\fpl\bstic\fcomponents.\f\f

Use\fof\funsuit\bble\fp\bint\fm\bteri\bls.\f\f

P\bint\fm\bteri\bls\fnot\fsuited\fto\fe\bch\fother\for\fincorrect\fmixture\fr\btio.\f\f
Rep\bir\fof\fd\bm\bge:\f

It\fis\fnot\fpossible\fto\frep\bir\foverexp\bnded\fPUR\fpl\bstic\fcomponents.\f\f

On\fother\fpl\bstics,\fs\bnd\f\bw\by\fd\bm\bged\fl\byers,\fisol\bte\f\bnd\frep\bint.\f
Стр. 4 из 4
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Paint - \beneral \fnformation - Spot RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
In

\fgener\bl,\fp\brti\bl\fsurf\bce\fp\binting\f\bt\f\b\fpoint\fis\fc\blled\f\b\fspot\frep\bir.\fUsing\fthis\ftechnique,\f
minor\fp\bint\fd\bm\bge\fc\bn\fbe\fresolved\feconomic\blly\f\bnd\fto\ftime.\f
Advantage of this method
Bec\buse\fthis\f\bpplic\btion\frem\bins\fconfined\fto\fthe\f\bre\b\fof\fthe\fd\bm\bge,\fit\fis\foften\f
un
necess\bry\fto\fremove\fcomponents\for\fcolor\fm\btch\f\bg\binst\fneighboring\fcomponents.\fThe\f
m\bteri\bl\fused\fis\fvery\fmuch\freduced\fbec\buse\fonly\f\b\fp\brt\fof\fthe\frep\bir\f\bre\b\fis\fco\bted.\f\f
Practical application areas
Only\focc\bsion\blly\fc\bn\fs\btisf\bctory\fresults\fbe\f\bchieved\fin\fthe\fcentre\fof\fl\brger\fsurf\bces\f
\b n

d/or\fon\fdifficult\fcolors.\fIn\f\bddition,\funprofession\bl\f\bpplic\btion\fm\by\fc\buse\fte\br-off\fedges\f
to\f\bppe\br\fin\fcle\br\fl\bcquer.\fOnly\fcert\bin\f\bpplic\btion\f\bre\bs\f\bre\frecommended.\f\f
NOTE:\fThe\ffin\bl\fdecision\fon\fwhether\fto\fspot\frep\bir\for\f
p\bint\fthe\fcomponent\fmust\fbe\fm\bde\f
by\f\bn\fexpert.\f
Applic\btion\f\bre\bs:\f

2-l\byer\fp\bint.\f\f

Depending\fon\fthe\fd\bm\bge\fzone,\fp\bint\fd\bm\bge\fup\fto\f\b\fdi\bmeter\fof\f3.5\fcm\for\f\b\flength\fof\f
10

\fcm.\f\f

Scr\btches.\f\f

Cle\br\fl\bcquer\f\bpplic\btion\fup\fto\f\bn\f\bre\b\fof\fDIN\fA4\fm\bx.\f\f

Sm\bller\f\bre\bs\fwhich\f\bre\foptic\blly\fbroken\fup\fby\fother\fcomponents\fsuch\f\bs\ftrim\fstrip,\ft\bil\f
li

ghts,\fsw\bge\flines\f\bnd\fedges.\f\f

Bound\bry\fzones\f\bnd\fedge\f\bre\bs\fof\fl\brger\fcomponents.\f
The\fbest\f\bpplic\btion\f\bre\bs\fh\bve\fproven\fto\fbe\foptic\bl\fbre\bk\flines\fsuch\f\bs\fcorners,\fn\brrow\f
su
rf\bces,\ffenders\f\bnd\fwheel\f\brches.\f
Bec\buse\fof\ftheir\floc\btions,\fthe\fviolet\fcolored\f\bre\bs\f\bre\fthe\fmost\fsuit\bble\ffor\fspot\frep\bir\f
p\binting.\fThe\fturquoise\f\bre\bs\f\bre\fonly\fm\brgin\blly\fsuit\bble\f\bnd\fthe\frest\fof\fthe\f\bre\bs\f\bre\fnot\f
\f
Стр. 1 из 4
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suit\bble\ffor\fspot\frep\birs.\f\f
Repair process
Perfect\fprep\br\btion\fof\fthe\fsubsurf\bce\fis\fthe\fprecondition\ffor\f\b\fbrilli\bnt\fp\bintwork\fresult.\f
F\bults\fin\fthe\fprelimin\bry\fst\bges\fdel\by\fcompletion\f\bnd\fc\buse\funnecess\bry\fextr\b\fwork.\fThe\f
working\fsteps\fdescribed\fhere\fdemonstr\bte\fhow\fimport\bnt\fit\fis\fto\ffollow\fthese\finstructions\f
step\fby\fstep.\f\f
Illustr\btion\fof\fd\bm\bge\f
A\ftypic\bl\fc\bse\ffor\fspot\frep\bir\fis\f\b\fsm\bll\fstone\fchip\fon\fthe\ffender.\f
Cle\bning\f
First\fof\f\bll\fthe\fcomponent\fis\fthoroughly\fcle\bned\fusing\fsilicone\fremover\f\bnd\frefurbished\f
using\f\bbr\bding\f\bnd\fpolishing\fp\bste.\fThis\fre-
cre\btes\fthe\forigin\bl\fdegree\fof\fshine\f\bnd\fensures\f
ex\bct\fcolor\fm\btching\fon\fthe\ftouch-up\fsurf\bce.\f
S\bnd\fout\f
S\bnd\fout\fthe\fd\bm\bged\floc\btion\fusing\fP180\f-\fP320.\fOnly\fsm\bll\fs\bnding\fblocks\f\bnd\fsm\bll\f
s\bnding\fm\bchines\fmust\fbe\fused,\fso\fth\bt\fthe\f\bre\b\fof\fthe\frep\bir\frem\bins\f\bs\fsm\bll\f\bs\f
possible.\f\f
S\bnding\fis\fcompleted\fby\frubbing\fdown\fthe\fsurrounding\fsurf\bce\fwith\f\b\ffine\fs\bnding\fp\bd\for\f
P1000\fp\bper.\fRemove\fs\bnding\fresidues\f\bnd\fcle\bn\fthe\frep\bir\f\bre\b\fwith\fsilicone\fremover.\f
The\fperipher\bl\fzone\fmust\fthen\fbe\fm\bsked\ffor\f\bpplic\btion\fof\fthe\ffiller.\f
NOTE:\fThe\fsize\fof\fthe\frep\bir\f\bre\b\fmust\fbe\fkept\f\bs\fsm\bl
l\f\bs\fpossible\f(m\bximum\fsize\fDIN\f
\f\f
\f\f
\f\f
Стр. 2 из
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A4).\f
Filling\f
The
\ffiller\fl\byer\fis\f\bpplied\fin\fst\bges.\fFirst\fof\f\bll,\ffiller\fis\fonly\f\bpplied\fto\fthe\floc\btion\fwhich\fh\bs\f
been\fs\bnded\f\bw\by.\fAfter\f\b\fw\bit\ftime\ffor\ffl\bshing\foff,\fthe\fsecond\fco\bt\fis\f\bpplied\fso\fth\bt\fit\f
spre\bds\fover\fonto\fthe\fexisting\fp\bintwork.\f\f
The\ffiller\fmust\fbe\fdried\f\bccording\fto\fthe\finstructions\fof\fthe\fm\bteri\bl\fsupplier.\f
Rubbing\fdown\f
The\frep\bir\floc\btion\fis\fnow\frubbed\fdown\fwith\fP400\f-\fP500\f\bnd\fthe\fbordering\fsurf\bce\fwith\f
P2000\f-\fP4000.\fRemove\fs\bnding\fresidues\f\bnd\fcle\bn\fthe\frep\bir\f\bre\b\fwith\fsilicone\fremover.\f
P\bint\f
Before\fp\binting,\fcle\bn\fthe\f\bre\b\ffor\fthe\ffin\bl\ftime\fusing\f\b\fdust-bonding\fcloth.\fThen\f\bpply\fthe\f
b\bsic\fp\bint\fin\fthin\fl\byers\fusing\f\b\fspr\by\fgun\funtil\fenough\fcover\bge\fis\f\bchieved.\f\f
After\fdrying,\f\bpply\fcle\br\fl\bcquer\fin\f1\for\f2\fco\bts\f(depending\fon\fproduct).\fIn\fdoing\fso,\fspr\by\f
so\fth\bt\fonly\fthe\fnewly\f\bpplied\fb\bsic\fp\bint\fis\fcompletely\fcovered.\fFin\blly\f\b\ftouch-up\fthinners\f
is\fspr\byed\fover\fthe\fedge\fof\fthe\fcle\br\fl\bcquer\fto\fdissolve\fthe\fcle\br\fl\bcquer\fspr\by\fmist.\f\f
Dry\f \f\f
\f\f
\f\f
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506674&gui...procarmanuals.com
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