oil FORD GALAXY 2006 Service Repair Manual

Body Re\bair\f - General Information -
Joining Technique\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Welding
Be

fore\fwelding\fwork\fis\fperformed\fon\f\b\fvehicle\fbody,\f\bll\fs\bfety\fme\bsures\ffor\fthe\fprotection\f
of\fpeople,\fmodules\f\bnd\felectric\bl\fcomponents\fmust\fbe\fobserved.\f
NOTE:\fBefore\fbeginning\fthe\fwork,\fple\bse\frefer\fto\fthe\fs
\bfety\finstructions\f\bnd\fw\brnings\fin\f
the\fch\bpter\fS\bfety\fInstructions.\fPle\bse\f\blso\fnote\fthe\fw\brnings\fof\fthe\frespective\f
equipment\fm\bnuf\bcturer.\f
Resist\bnce\fspot\fwelding\f\bnd\fMIG\fwelding\f\bre\fthe\fmost\f c
ommon\ftechniques\fused\fin\fbody\f
construction.\fDuring\frep\bir\fwork,\fthe\fwelded\fconnection\fmust\fbe\frestored\fto\fbe\fequiv\blent\f
to\fthe\forigin\bl.\f
Re\fi\ftance \f\bot welding.
NOTE:\fBefore\fst\brting\fthe\fwork,\fple\bse\frefer\fto\fthe\fch\bpter\fon\fs\bfety\finstructions.\f
In

\fdoing\fso,\fthe\frep\bir\fwelds\fmust\fm\btch\fthe\fst\bnd\brd\f
of\fthose\fproduced\fin\fproduction\fin\f
number\f\bnd\fdi\bmeter.\f
Preconditions\ffor\fresist\bnce\fspot\fwelding:\f

The\fp\bnels\fto\fbe\fwelded\foverl\bp.\f\f

The\fweld\fspot\fis\f\bccessible\fon\fboth\fsides\ffor\fthe\felectrodes.\f\f

The\fsh\bpe\f\bnd\f\blignment\fof\fthe\fweld\felectrodes\fis\fcorrect.\f\f

The\fresist\bnce\fwelding\fequipment\fis\fpowerful\fenough\fto\fbe\f\bble\fto\freproduce\fthe\f
pr

oduction\fspot\fweld\fdi\bmeter.\f
NOTE:\fThe\fwelding\fequipment\fsettings\f\bnd\fthe\f\bdjustment\fof\fthe\findividu\bl\fp\br\bmeters\f
\br
e\fto\fbe\fm\bde\fin\f\bccord\bnce\fwith\fthe\fdevice\fm\bnuf\bcturer's\fspecific\btions.\f
Well-prep\bred\fwelding\ffl\bnges\f\bre\f\b\fprerequisite\ffor\f\b
\fproblem-free\fwelded\fjoint.\fThis\f
me\bns:\f

The\fwelding\ffl\bnges\fmust\flie\fperfectly\ffl\bt\fto\fone\f\bnother.\f\f

The\fwelding\ffl\bnges\fmust\fbe\fcle\bn\f\bnd\ffree\fof\foil\for\fgre\bse\fon\fboth\fsides.\f\f

Welding\fprimer\f(zinc-co\bted\f\bnd\fconductive)\fmust\fbe\f\bpplied\f\bs\fcorrosion\fprevention.\f
Only\fin\flimited\fc\bses\fc\bn\fwelding\ferrors\fin\fresist\bnce\fspot\fweld\fjoints\fbe\fdetected\ffrom\fthe\f
ou
tside\f.\fTherefore,\f\b\ftest\fweld\fshould\fbe\fc\brried\fout\fbefore\fe\bch\frep\bir\fweld.\fThe\fpeel\ftest\f
c\brried\fout\f\bfter\fthe\fwelding\fgives\finform\btion\fon\fthe\fqu\blity\fof\fthe\fwelding.\fThe\fspot\fweld\f
must\fnot\ffl\bke\foff.\f
MIG welding
B\bsic\blly,\fthree\fmethods\fof\fMIG\fwelding\f\bre\fused:\f

Puddle\fweld.\f\f
\f
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The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fusing\fthe\fp\bttern\fof\fthe\fdust:\f
Thermosets\fproduce\f\b\fwhite\fdust.\f\f

Thermopl\bstics\fsme\br\f\bnd\fdo\fnot\fproduce\fdust.\f
Float te\ft in water: \f
T\b
ke\f\b\fsm\bll\fpiece\fof\fpl\bstic\ffrom\fthe\fcomponent\fto\fbe\frep\bired\f\bnd\ftest\fwhether\fit\fflo\bts\f
on\fw\bter\f(PP-EPDM,\fHD-PE,\fPP)\for\fsinks\f(PVC/U,\fPVC/P,\fABC,\fPC).\f
Nature of the \furface \f
The\fsurf\bce\fof\fpl\bstics\fc\bn\fbe\fc\btegorized\f\bs\frigid\f(PVC-U,\fPVC-P)\f\bnd\fw\bxy\f(PP/EPDM,\f
HD/PE,\fPP).\f
Adherence te\ft u\fing welding rod\f
He\bt\f\b\fwelding\frod\fth\bt\fis\fidentified\fwith\fthe\ftype\fof\fm\bteri\bl\f\bnd\fthe\fpl\bstic\fcomponent\f
using\fthe\fhot\f\bir\fgun.\fPress\fthe\fwelding\frod\fonto\fthe\fpl\bstic\fcomponent\fto\fbe\fwelded.\fWhen\f
the\fwelding\frod\fcools\fdown,\fif\fit\frem\bins\fstuck\fto\fthe\fcomponent\for\fc\bn\fonly\fbe\fremoved\f
with\fgre\bt\fdifficulty,\fthen\fit\fc\bn\fbe\f\bssumed\fth\bt\fthe\ftwo\f\bre\fm\bde\fof\fthe\fs\bme\fpl\bstic.\f
When\fpulling\f\bw\by\ffrom\fPP/EPDM,\fHD/PE\f\bnd\fPP,\fthis\fc\bn\fle\bd\fto\fstrings.\f
CAUTION:\fD\bnger\fof\fpoisoning!\fWhen\fburned,\fmost\fpl\bsti
cs\frele\bse\fv\bpors\fh\brmful\f
to\fhe\blth.\fVentil\bte\fthe\froom\fwell\f\bnd\fuse\frespir\btory\fprotection.\fWhere\fpossible\fwork\f
using\f\bn\fextr\bction\fsystem.\f
Burning te\ft \f
Eve
ry\fpl\bstic\fh\bs\f\b\fch\br\bcteristic\fbeh\bvior\f\bnd\fsmell\fwhen\fburned.\fUsing\f\b\fknife,\fcut\foff\f\b\f
sm\bll\fpiece\ffrom\fthe\fcomponent\fto\fbe\frep\bired,\fremove\f\bny\fdirt\f\bnd\fp\bint\fresidues\f\bnd\fset\f
light\fto\fthe\fsm\bll\fchip.\fNow\fobserve\fthe\fburning\fbeh\bvior.\fComp\bre\fthe\fcolor,\ftype\f\bnd\f
smell\fof\fthe\fsmoke\fwith\fthe\fresults\ffrom\fthe\ffollowing\ft\bble.\f
Safety in\ftruction\f
In\f\bddition\fto\fthe\fgener\bl\fs\bfety\finstructions,\fthe\frelev\bnt\fregul\btions\f\bnd\f\bccident\f
p r

evention\flegisl\btion\fmust\fbe\fobserved.\f
NOTE:\fWithout\fexception,\fbefore\fst\brting\fwork\fyou\fmust
\fre\bd\fthe\fs\bfety\f\bnd\fw\brning\f
instructions\fin\fthe\fch\bpter\f"S\bfety\fInstructions".\fIn\f\bddition,\fp\by\f\bttention\fto\fthe\fw\brning\f
instructions\fof\fthe\fp\brticul\br\fequipment\fm\bnuf\bcturer.\f\f
Inform\btion\fsheets,\fs\bfety\fnotices\f\bnd\fguidelines\ffor\f
the\fprocessing\fof\f\bdhesives\fcont\bining\f
isocy\bn\bte,\fpolyester\fresin,\f\bdhesives,\fsolvent\f\bnd\fthinners\fprovide\fmore\fdet\bils\fon\ftheir\f
use.\f
The\ffollowing\finstructions\fmust\f\blw\bys\fbe\ffollowed:\f

Polyester\fresin,\f\bdhesive,\fsolvents\f\bnd\fthinners\f\bre\finfl\bmm\bble\f\bnd\fmust\fnot\fbe\fused\f
Sh\frt de\bcripti\fnPla\btic rec\fgniti\fn u\bing a burning te\bt
ABSBl\bckish\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\f
like\fw\bx.\f
PANo\fsmoke,\fdr\bws\ffil\bments,\fsmells\flike\fburnt\fhorn.
PCYellowish,\fsooty\fsmoke.\fSmells\fsweetish.
PPNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\f
burnt\foil.\f
PP/EDMNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\fburnt\foil.\f
PC/PBTH\brd\f\bnd\fshiny,\fburns\fyellow,\ffluffy\fsoot.\f
H\brd\fPVC\f/\fsoft\fPVCBl\bckish\fsmoke\f\bnd\f\bcrid\fsmell.
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Paint - \beneral \fnformation -
Environmental RegulationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Waste disposal in the repair paint shop
Mo

re\fth\bn\fever\fbefore,\fsince\fthe\fintroduction\fof\fEU\fdirectives,\frigorous\f\bttention\fis\fp\bid\fto\f
the\f\bvoid\bnce\fof\fw\bste\fm\bteri\bls\f\bnd\fto\frecycling\fin\frep\bir\fp\bint\fshops.\fIn\fthis\frespect,\f
rep\bir\fp\bint\fshops\fmust\ft\bke\finto\f\bccount\f\bnd\fcomply\fwith\fthe\ffollowing\frequirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\b s

te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct:\fThe\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f
\blw\bys\ft\bke\fpriority.\f
However,\fdespite\f\bll\fme\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bst
e\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fW\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\frubbish,
\f\bnd\fwhich\fc\bn\fno\flonger\fbe\f
utilized,\fmust\fbe\fdisposed\fof\f\bs\fspeci\bl\fw\bste.\f\f
P\bint\fresidues\fcont\bining\fsolvent,\f\bpplic\btion\fresidue
s,\fs\bnding\fdust,\fw\bste\fcont\bining\f
peroxides,\fsolvents,\fsoiled\fcle\bning\fcloths\f\bnd\fp\bint\fslurry\f\bll\fcount\f\bs\fspeci\bl\fw\bste.\fE\bch\f
of\fthese\fmust\fbe\fcollected\fin\f\b\fsep\br\bte,\fse\bled\f\bnd\fsuit\bbly\fl\bbeled\fmet\bl\fcont\biner\f\bnd\f
properly\fdisposed\fof\fusing\f\b\fspeci\blist\fcomp\bny.\f
C\breful\fsep\br\btion\f\bllows\fsome\fw\bste\fto\fbe\fusefully\fre-used.\f

Empty\fmet\bl\fcont\biners\fc\bn\fbe\fsent\ffor\fscr\bp\finste\bd\fof\fbeing\fdisposed\fof\f\bs\fw\bste.\f\f

Cont\bmin\bted\fcle\bning\fthinners\fc\bn\fbe\fsep\br\bted\fby\fdistill\btion.\f\f

P\bcking\fm\bteri\bl\f\bnd\fm\bsking\fp\bper\fc\bn\fbe\f\bdded\fto\fthe\frecycled\fp\bper\fcollection.\f
Residues\fwhich\fc\bnnot\fbe\fused\fmust\fbe\fcorrectly\fdisposed\fof.\f
Al
l\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bste\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\fregul\btions.\f\f
The new VOC (Volatile Organic Compounds) solvent regulation
Keeping\fthe\f\bir\fcle\bn\fprotects\fthe\fenvironment\f\bnd\fthe\fpopul\btion\ffrom\fthe\fhe\bth-
d\bm\bging\feffects\fof\f\bir\fpollut\bnts.\f\f
In\fcert\bin\f\btmospheric\fconditions,\fvol\btile\forg\bnic\fcompounds\fcontribute\fto\fsummer\fsmog.\f
NOTE:\fFor\fcomprehensive\finform\btion,\fple\bse\frefer\fto\f t
he\fEurope\bn\fVOC\fDirective,\f
1999/13/EU.\fFurthermore,\fthe\feffective\fn\btion\bl\fregul\btions\fmust\fbe\fcomplied\fwith.\f
The\fEurope\bn\fVOC\f(Vol\btile\fOrg\bnic\fCompounds)\fDirective\fh\bs\fcontrolled\fthe\flimits\ffor\fsuch\f
compounds\fsince\fAugust\f2001.\fIt\f\bpplies\fto\fproduction\fco\bting\fcomp\bnies\f\bnd\fthose\fwhich\f
undert\bke\frep\bir\fp\binting\fof\fpriv\bte\f\bnd\fcommerci\bl\fvehicles.\f
Not\fle\bst\fbec\buse\fof\fthe\fVOC\flegisl\btion,\fmodern,\flow\fsolvent\f\bnd\fsolvent-
free\fl\bcquers\f\bnd\f
p\bints\f\bre\ffinding\fgre\btly\fincre\bsed\fdistribution\f\bcross\findustry\f\bnd\fthe\ftr\bde.\fUp\fto\fthe\f
ye\br\f2007,\femissions\ffrom\fp\binting\fwork\fwill\fdrop\fby\f\bt\fle\bst\f40%.\f\f
At\fthe\fs\bme\ftime,\fthe\fp\bint\fm\bnuf\bcturers\fgu\br\bntee\ffor\fex\bmple\fth\bt\fthey\fwill\fproduce\f\b\f
re\bdy-to-spr\by\fproduct\fconsisting\fof\fb\bse\fp\bint\f+\fh\brdener\f+\fthinners,\fwith\f\b\fpermitted\f
VOC\flevel.\f\f
A\fcomp\bny\fin\fbusiness\ftod\by\fc\bn\fconform\fwith\fthe\fstipul\bted\frequirements\fby\fintroducing\f
w\bter-b\bsed\fp\bints\f\bnd\fusing\fthe\fother\fnecess\bry\fproducts\ffrom\fthe\frelev\bnt\fp\bint\f
m\bnuf\bcturers.\f
For\fmore\fdet\biled\finform\btion,\fple\bse\frefer\fto\fthe\fEU\fVOC\fDirective.\f
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Rep\bir\fof\fd\bm\bge:\f

Cle\bn\fthe\fp\bint\fsurf\bce\fwith\ft\br\fremover\f\bnd\fpolish.\f
Paint damage caused by cement, plaster and slaked lime
D\bm\bge\f\bppe\brs\f\bs\fwhitish\fm\btt\fm\brks\fon\fthe\ftop\fco\bt.\f
C\b
use/d\bm\bge\fp\bttern:\f\f

Corrosive\f\blk\bline\fcompounds\finter\bcting\fwith\fmoisture.\f
Rep\bir\fof\fd\bm\bge:\f

W\bsh\fimmedi\btely\fif\fthe\fcont\bmin\btion\fis\ffresh.\f\f

If\fthe\fcont\bmin\btion\fh\bs\fdried\fon,\fdissolve\f\bnd\fneutr\blise\fit\fwith\fvineg\br,\fthen\f
th

oroughly\fw\bsh\foff\fwith\fw\bter\f\bnd\frinse.\f\f

Rectify\fmild\fd\bm\bge\fusing\f\b\fpolishing\frep\bir.\f
Rust film/deposits from industrial fallout
Sm\bll\fround\fm\brks,\f\bbout\f1\fmm\fin\fsize,\fin\f\bll\fsh\bdes\ffrom\fbl\bck,\fgrey,\fblue\fto\freddish,\fon\f
th
e\fhorizont\bl\fsurf\bces\fof\fthe\fvehicle.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Deposits\ffrom\foil\ffired\fsystems\f\bnd\findustri\bl\fpl\bnt,\fespeci\blly\f\bt\fhigh\fhumidities\f\bnd\f
in

version\fwe\bther\fconditions,\fc\buse\fd\bm\bge\fto\fthe\fp\bint\ftop\fco\bt.\f\f

As\fthe\f\bctivity\ftime\fincre\bses\fso\fc\blled\frust\fh\blos\fform.\fThey\fspre\bd\f\bs\flong\f\bs\fthe\f
de

posits\fcorrode.\f\f

Industri\bl\ff\bllout\fcont\bining\firon\fwill\fno\flonger\fbe\fremov\bble\f\bfter\f\b\ffew\fd\bys!\f \f
\f
\f\f
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Rep\bir\fof\fd\bm\bge:\f

S\bnd\fthe\f\bffected\f\bre\b\fof\fd\bm\bge\for\fthe\fbody\fcomponent\f\bnd\fre-cre\bte\fthe\fp\bint\ffinish.\f\f

More\fsevere\f\bnd\fl\brger\f\bre\bs\fof\frusting\fbelow\fmust\fbe\frep\bired\fusing\fthe\fcorresponding\f
re

p\bir\fp\binting,\fRep\bir\fLevel\fIII\for\fIV.\f
Damage caused by faults in treatment
Cr\bters\f\f

P\bint\fboils\f\f

Adhesion\fdefects\f\f

Adhesion\fdefects\f-\fcle\br\fl\bcquer\f\f

S\bnding\fscores\f\f

Form\btion\fof\fstripes\f\f

Peeling/blistering\fon\fpl\bstic\fp\brts\f\f

Blistering\fon\fpolyester\fm\bteri\bl\f\f

Peroxide\fm\brks\fin\fmet\bllic\fp\bints\f\f

Cr\bck\fform\btion\f\f

Shrinking\fb\bck/zone\fedge\fm\brks\f\f

Blistering\f\f

Etching\f\f

P\bint\fwrinkles/puckering\f\f

Cloud\fform\btion\f\f

Spots/met\bllics\f\f

Met\bmerism/color\fdevi\btions\f\f

W\bshing\fout\f\f

Loss\fof\fgloss\f\f

Covering\f\bbility/\bre\bs\fof\fthin\fp\bint\f\f

Flow\fproblems/or\bnge\fpeel\f\f

Dirt\fembedded\fin\fmet\bllic\fb\bse\fp\bint\f\f

Dirt\fembedded\fin\ftop\fco\bt\f\f

W\bter\fm\brks\f\f

P\bint\fruns\f\f

Swirl\fm\brks\f
Craters
Cr\bter-like\fsingle\for\fextensively\foccurring\fdepressions\fwith\fr\bised\fedges,\fin\ftop\fco\bt\for\fthe\f
i n

termedi\bte\fl\byers.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

Substr\bte\fnot\f\bdequ\btely\fcle\bned\fwith\fsilicone\fremover.\f\f

Spr\by\f\bir\fcont\bmin\bted\fby\foil\fresidues\f\bnd\fw\bter\f\bccumul\btions.\f\f

Filter\fceiling\fnot\f\bdequ\bte\ffor\frequirements.\f\f

Use\fof\fpolishes,\fcle\bning\f\bgents\for\fspr\bys\f(e.g.\finterior\fspr\bys)\fcont\bining\fsilicone.\f\f

Oil,\fw\bx,\fgre\bse,\fsilicone\fcont\bining\fresidues.\f\f

Working\fclothes\fcont\bmin\bted\fby\fm\bteri\bls\fcont\bining\fsilicone.\f \f
\f
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Rep\bir\fof\fd\bm\bge:\f

S\bnd\fp\bint\fsurf\bce,\fcle\bn\fwith\fsilicone\fremover\f\bnd\f\bpply\fone\fthin\fspr\by\fp\bss.\fLet\fit\f
be

gin\fto\fdry\fwell,\fthen\f\bpply\fsever\bl\fthin\f\bnd\fdry\fspr\byed\fp\bsses.\f
Paint boils
Sm\bll,\fh\brd,\fclosed\for\fburst\fblisters\fin\fthe\fp\bint\ftop\fco\bt.\fThey\f\bppe\br\floc\blly\fin\fgroups\for\f
sp
re\bd\findividu\blly\f\bcross\fthe\fwhole\fsurf\bce.\fS\bnding\fopens\fup\f\b\fl\brger\fc\bvity,\funder\fwhich\f
the\fprimer\fc\bn\foften\fbe\fseen.\f
C\buse/d\bm\bge\fp\bttern:\f\f

P\bint\f\bpplied\fin\fl\byers\fwhich\fwere\ftoo\fthick.\f\f

Specified\ffl\bsh-off\f\bnd\fdrying\ftimes\fbetween\fco\bts\fwere\fnot\f\bdhered\fto.\f\f

Specified\fworking\fviscosity\f\bnd\fspr\by\fpressure\fwere\fnot\f\bdhered\fto.\f\f

Use\fof\funsuit\bble\fh\brdener\f\bnd\fthinner\fm\bteri\bls.\f(Solvent\fcombin\btions\fin\fp\bint\fsystem\f
no

t\foptim\blly\fm\btched).\f\f

Poor\fbooth\fconditions.\f\f
Rep\bir\fof\fd\bm\bge:\f

Single\fboil\fblisters\fc\bn\fbe\fremoved\fusing\fpolishing.\f\f

After\fthorough\fdrying,\fs\bnd\fthe\ftop\fco\bt\f\bt\fthe\f\bffected\f\bre\bs,\fcle\bn\fwith\fsilicone\f
re

mover\f\bnd\fre-p\bint.\fFill\f\bny\ffine\fpores\fstill\fpresent\fwith\f2-component\f\bcrylic\ffiller.\f\f

On\fl\brger\f\bre\bs\fof\fd\bm\bged\ftopco\bt,\fs\bnd\fcompletely\f\bw\by\f\bnd\f\bpply\fnew\fp\bint\ffinish.\f\f
Adhesion defects
Whole\fco\bting\fdet\bched\ffrom\fsubstr\bte\for\findividu\bl\fl\byers\fone\ffrom\f\bnother.\fSometimes\f
\bd
hesion\fdefects\fc\bn\fonly\fbe\fnoticed\f\bfter\f\bn\fextern\bl\finfluence\fsuch\f\bs\fstone\fimp\bct.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Substr\bte\fnot\f\bdequ\btely\fprep\bred\f(rust,\fgre\bse,\fmoisture,\fs\bnding,\fcle\bning).\f\f

Unsuit\bble\fm\bteri\bl\fused.\f\f

Drying\ftimes,\ffl\bsh-off\ftimes\ftoo\fshort.\f\f

B\bse\fp\bint\fnot\fspr\byed\fwet-in-wet,\finste\bd\fthe\fintermedi\bte\fdrying\ftimes\fwere\ftoo\flong.\f\f \f
\f
\f\f
Стр. 9 из 20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

Blistering
Sm\bll,\fspot-like,\f\bir-filled\for\fw\bter-filled\fblister\fsh\bped\fhigh-spots\fin\fthe\fp\bint\fconstruction.\f
Th
eir\fdimensions\fc\bn\fr\bnge\ffrom\fpin-he\bd\fto\fpin-point\fsize\fin\f\b\fclosed\fp\bint\ffilm.\f
Arr\bngement\f\bnd\f\bccumul\btion\fvery\fv\bri\bble.\fIn\fthe\f\bdv\bnced\fst\bges,\fcircul\br\ffl\bking\fof\f
the\fp\bint\ffrom\fthe\fsubstr\bte.\fThese\f\bre\fneither\fboils\fnor\fcorrosion.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Moisture\f\bbsorption\fby\fsubstr\bte.\f\f

Insufficient\fdrying\fof\fthe\fsubstr\bte\f\bfter\fwet\fs\bnding\f(especi\blly\fon\fpolyester\fm\bteri\bl).\f\f

Humidity\ftoo\fhigh\fbefore\fp\binting;\fcondens\btion\fform\btion\fbec\buse\fof\ftemper\bture\f
fl

uctu\btions.\f\f

Pores/sink\fholes\fin\fsubstr\bte\fnot\fs\bnded\fout.\f\f

Polyester\fm\bteri\bl\fnot\fcovered.\f\f

Swe\bt\ffrom\fh\bnds.\f\f

S\blts\f\bnd\fminer\bls\fin\fs\bnding\fw\bter.\f\f

Spr\by\f\bir\fcont\bmin\bted.\f
Rep\bir\fof\fd\bm\bge:\f

S\bnd\f\bw\by\fd\bm\bge,\fm\btt\fs\bnd\frem\binder\fof\fsurf\bce,\fcle\bn\fwith\fsilicone\fremover,\ffill\f\bnd\f
re

-p\bint.\f
Etching
The\fb\bse\fp\bint\fis\fetched\fby\fthe\fcle\br\fl\bcquer.\fThis\fc\buses\fthe\f\bluminum\fpigments\fto\f
c h

\bnge\ftheir\f\blignments.\fThe\fcolor\fof\fthe\fetched\fb\bse\fp\bint\fseems\fmore\fgrey\fth\bn\fth\bt\fof\f
norm\bl\fb\bse\fp\bint.\fResult\fis\fth\bt\fthe\fsurf\bce\fstructure\fof\fthe\fcle\br\fl\bcquer\fbecomes\f
incre\bsingly\fmore\fm\btt.\f
C\buse/d\bm\bge\fp\bttern:\f\f

B\bse\fp\binted\ftoo\fwet.\f\f

No\fintermedi\bte\ffl\bsh-off\ftime.\f\f

L\byers\ftoo\fthick.\f
Rep\bir\fof\fd\bm\bge:\f \f\f
\f\f
Стр. 14 из
20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

HS primer filler and HS tinted filler Note:\f

Primer\ffiller\fis\f\bv\bil\bble\f\bs\f1-component\f\bnd\f2-component\fw\bter\fb\bsed\f\bnd\fsolvent\f
b\bs

ed\fforms.\f\f

1-component\fproducts\f\bre\fonly\fsuit\bble\ffor\fisol\btion\fof\fs\bnded\fthrough\fb\bre\f\bre\bs\f\bnd\f
ne

w\fp\binting.\f\f

W\bter\fb\bsed\fproducts\f\bre\f\blso\fused\ffor\fthe\fskinning\fof\fthermopl\bstics\f\bnd\fsubstr\btes\f
wh

ich\f\bre\fsensitive\fto\fsolvents.\f\f

Tinted\ffillers\fc\bn\fbe\findividu\blly\fm\btched\fto\fthe\ftop\fco\bt\fcolor\f\bnd\ftherefore\ffind\fuses\fin\f
ef

fect\fp\bints\f\bnd\fp\bints\fwith\fpoor\fcovering\fpower.\f\f

Use\fdry\fs\bnd\for\fwet\fs\bnd\ffiller\f\bccording\fto\f\bpplic\btion\fin\forder\fto\f\bvoid\funnecess\bry\f
s\bn

ding\fwork.\f\f

On\fcritic\bl\fsubstr\btes\fthe\fuse\fof\fepoxy\fresin\fb\bse\ffiller\fis\frecommended\fin\forder\fto\f\bvoid\f
\bdh

esion\fproblems.\f
* \fn order to avoid boiling out, drying should be performed slowly. \f
P
aint
The\fb\bse\f\bnd\fthe\fcle\br\fl\bcquer\fmust\fbe\fm\btched\fto\fone\f\bnother.\f
The\fb\bse\fp\bint\fmust\fbe\fdried\fm\btt\fbefore\fthe\fcle\br\fl\bcquer\fis\f\bpplied.\f
60°C\f\bpprox.\f10\fmin
Co\bt\f\bpplic\btionWet\fon\fwet,\fno\fintermedi\bte\fs\bnding
Applicati\bn2-c\b\fp\bnent pri\fer
UseCorrosion\fprotection\f\bnd\fbonding\f\bgent\f(steel\fsheet,\fzinc\fco\bted\fsteel\fsheet,\f \bluminum)
Spr\by\fgunHVLP\f1.3\fmm
Spr\by\fpressure2.0\fb\br
Drying20°C\f\bpprox.\f15\f-\f20\fminutes\f
60°C\f\bpprox.\f10\fmin
Co\bt\f
\bpplic\btionWet\fon\fwet,\fno\fintermedi\bte\fs\bnding
Applicati\bnHS pri\fer filler and HS tinted filler
UseEqu\bliz\btion\fof\funevenness,\fedge\fzones,\fs\bnding\fscores
Spr\by\fgunHVLP\f1.6\f-\f1.9\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthickness50\f-\f70\fµm\fto\f150\fµm\fpossible
Drying20°C\f\bpprox.\f2.5\fhours\f
(60°C\f\bpprox.\f25\fmin)*
(Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes)*
(Medium\fw\bvelength\finfr\bred\f\bpprox.\f10-15\fminutes)*
Co\bt\f\bpplic\btionWet\fon\fwet,\fno\fintermedi\bte\fs\bnding
Applicati\bnWater based paint
UseTwo\fl\byer\fmet\bllic\feffect\fp\bint\f\bnd\fUni-p\bint\ffinishes
Spr\by\fviscosityAt\f20°C\f18\f-\f20\fs
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthickness15\f-\f20\fµm
Drying20°C\f\bpprox.\f2.5\fhours\f
60°C\f\bpprox.\f25\fmin
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Co\bt\f\bpplic\btionWet\fon\fwet
Ventil\btion\ftime\bpprox.\f5\fminutes
Стр. 3 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468096&gui...procarmanuals.com
http://vnx.su

Paint - \beneral \fnformation - Paint
RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral information
Th

ere\fis\f\b\fgre\bt\fdifference\fbetween\fp\binting\fin\fproduction\f\bnd\frep\bir\fp\binting.\f
In\fproduction,\fonly\fthe\fbodyshell\fis\fp\binted,\fit\fh\bs\fno\ftrim,\fupholstery\for\f\bssemblies.\f
Bec\buse\fof\fthis,\fother\fp\bints,\ftools\f\bnd\fprocessing\ftechniques\fc\bn\fbe\fused.\f
In\fcontr\bst\fto\fth\bt\fused\fin\fproduction,\fp\bint\fused\fin\fthe\fworkshop\fmust\fdry\f\bt\flow\f
temper\btures.\fPl\bstics\f\bnd\fthe\fvehicle\felectronics\fmust\fnot\fbe\fsubjected\fto\ftemper\btures\f
gre\bter\fth\bn\f70°C.\f
The\fp\binting\fprocess\fin\fthe\fc\bse\fof\frep\bir\fwork\fconsists\fof\ftwo\fph\bses:\f\f

Pre-tre\btment\fof\fthe\fsurf\bce\ffor\fcorrosion\fprotection\f\bnd\fthe\fsmoothing\fof\firregul\brities.\f\f

Top\fco\bt\f\bpplic\btion.\f
The\fprecondition\ffor\f\b\fprofession\bl\fp\bint\ffinish\fon\f\b\fvehicle\fis\fthe\fperm\bnently\fm\bint\bined\f
c l

e\bnliness\fof\fwork\fsp\bces,\ftools\f\bnd\fequipment,\f\f
Origin\bl\fm\bteri\bls\fmust\fbe\fworked\f\bccording\fto\fthe\fm\bnuf\bcturer's\finstructions,\fso\fth\bt\fno\f
problems\f\brise\fin\fthe\fprocessing\fnor\fduring\fdrying.\f
The\froom\ftemper\bture\fmust\fbe\f20\f-\f25°C\f\bnd\fthe\fhumidity\fmust\fbe\flow.\fTemper\btures\f
which\f\bre\ftoo\flow\for\ftoo\fhigh\fc\bn\fle\bd\fto\fporosity,\fpoor\fflow\f\bnd\fboiling.\fHigh\fhumidity\f
le\bds\fto\fp\bint\fd\bm\bge\fsuch\f\bs\ft\brnishing\fof\fthe\fp\bint\ffilm\f(m\btt\ffilm),\f\bdhesion\fproblems\f
\bnd\fcr\bters.\f\f
Pre-treatment of the surface
Perfect\fprep\br\btion\fof\fthe\fsubsurf\bce\fis\fthe\fprecondition\ffor\f\b\fbrilli\bnt\fp\bintwork\fresult.\f
F\bults\fin\fthe\fprelimin\bry\fst\bges\fdel\by\fcompletion\f\bnd\fc\buse\funnecess\bry\fextr\b\fwork.\fThe\f
working\fsteps\fdescribed\fhere\fdemonstr\bte\fhow\fimport\bnt\fit\fis\fto\ffollow\fthese\finstructions\f
step\fby\fstep.\f\f
NOTE:\fThorough\fcle\bning\fof\fthe\fvehicle\f\bnd\fespeci\blly \f
of\fthe\f\bre\b\fbeing\frep\bired\fis\f
p\brticul\brly\fimport\bnt\fbec\buse\fof\fthe\fd\bnger\fof\fcont\bmin\btion\fof\fthe\fp\bint.\f
Cle\bn\fthe\f\bre\b\fof\fthe\fd\bm\bge\f
Cle

\bn\fthe\fd\bm\bged\fsurf\bce\fthoroughly,\fto\f\bllow\fthe\fextent\fof\fthe\fd\bm\bge\fto\fbe\fseen.\fUse\f
silicone\fremover\fto\fproduce\f\b\fgre\bse-free\fsurf\bce.\f
NOTE:\fThe\ftre\bted\fsurf\bce\fmust\fbe\frubbed\fwith\f\b\fcle\bn \f
dry\fcloth\fbefore\fthe\fsolvent\f
ev\bpor\btes,\fotherwise\fthere\fwill\fbe\fno\fcle\bning\feffect.\f\f
Effective\fde-gre\bsing\fis\fimport\bnt\fnot\fonly\fbefore\fth e
\f\bpplic\btion\fof\fp\bint,\fbut\f\blso\fbefore\f
\bll\fs\bnding\fst\bges,\ffor\ftwo\fre\bsons:\f\f \f\f
Стр. 1 из
8
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506672&gui...procarmanuals.com
http://vnx.su

During\fs\bnding\fof\fgre\bse\fcont\bmin\bted\fsurf\bces,\fglobules\fm\by\fform\fwith\fthe\fs\bnding\f
du
st.\fS\bnding\fm\brks\fwill\foccur\f\bnd\fthe\fs\bnding\fmedium\fquickly\fbecomes\funuse\bble.\f\f

Oil\f\bnd\fgre\bse\f\bre\fembedded\fby\fthe\f\bction\fof\fthe\f\bbr\bsive\fp\brticles,\f\bnd\f\bre\fthen\fvery\f
di

fficult\fto\fremove.\f
Est\bblish\fthe\f\bre\b\fof\fd\bm\bge\f\bnd\fthe\frep\bir\fst\bges.\fIn\fdoing\fso,\fest\bblish\fhow\fmuch\f
di
s\bssembly\fwork\fmust\fbe\fundert\bken.\fPerform\f\b\fcolor\ftest\f\bt\fthis\fst\bge.\f
M\bsk\foff\fthe\f\bre\b\fof\fthe\frep\bir\fre\bdy\ffor\fprep\br\btory\fwork.\f
S\bnd\fout\fthe\fd\bm\bge\floc\btion\f
When\fs\bnding,\fproduce\fsmooth\ftr\bnsitions\ffrom\fthe\fp\binted\f\bre\b\fto\fthe\fb\bre\fmet\bl.\f\f
Use\f\bn\feccentric\fs\bnder\f\bnd\fP80\for\fP120\f\bbr\bsive\fsheets.\fFinish\foff\fs\bnding\fwith\fP150\for\f
P180.\fThe\frem\bining\f\bdhering\fs\bnding\fdust\fmust\fbe\fcompletely\fremoved.\f
Cle\bning,\fde-gre\bsing\f
Use\fsilicone\fremover\fto\fthoroughly\fcle\bn\fthe\fsurf\bce\fin\forder\fto\fremove\fgre\bse\fresidues,\f
swe\bt\ffrom\fthe\fh\bnds\f\bnd\fother\fcont\bmin\btion.\f
NOTE:\fUse\f\b\fsolvent\ftest\fto\fest\bblish\fwhether\fthe\fold \f
p\bint\fc\bn\fbe\fetched.\fApply\f2-
component\fthinners\fto\fthe\fd\bm\bged\f\bre\b\fusing\f\b\fcle\bn\fcloth\f\bnd\frub\flightly\ffor\f\bbout\f1\f
minute.\fIf\fthe\fsubsurf\bces\fc\bn\fbe\fetched\f\bw\by,\fspeci\bl\fpre-tre\btment\fis\fnecess\bry.\fSee\f
"Tips\f\bnd\fTricks"\f
Apply\fprimer\ffiller\f
Bef

ore\f\bpplying\fstopper,\f\bpply\fprimer\fto\fthe\fs\bnded\f\bnd\fb\bre\fsurf\bce.\f \f\f
\f\f
\f\f
Стр. 2 из
8
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506672&gui...procarmanuals.com
http://vnx.su