power steering FORD GALAXY 2006 Service Service Manual

Ins\balla\bion
CAUTION:\f
M\bke\fsure\fth\bt\f
\bll\fopenings\f
\bre\fse\bled.
Spec\fal\bTool(s):\b
308-440\f
7.WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
Torque:\b20\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-
00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
3. Refer\fto:\fPower\fSteering\fSystem\fBleeding \f(211-00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f
\f\f
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Ins\balla\bion 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.

Fill\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-
00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
3. Bleed\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f\f
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Steering\bLinkage\b\f\bTie\bRodS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Gen

eral\bEquipment\b
Removal\b
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
204-169\f
Cl\bmping\fTool,\fBoot\fRet\bining\fCl\bmp
\f
211-245\f
Socket,\fSteering\fGe\br\fTie-Rod\f
Vise
Vise\fj\bw\fprotectors
1. Refer\fto:\fSteering\fGe\br \f(211-02\fPower\fSteering,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\ftie\frod\fend\fis\f
in

st\blled\fwith\fthe\fs\bme\fnumber\fof\fturns\f\bs\f
when\fremoved.\f
Torque:\b 90\fNm
\f
3. NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
b
e

fore\fremov\bl.\f
4. \f
5. Ge

nera\f\bEquipment:\b Vise\f
Ge n

era\f\bEquipment:\b Vise\fj\bw\fprotectors \f
\f
\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\b-\bSteering\bCol\fmnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
WAR

NINGS:\f
T\bk
e\fextr\b\fc\bre\fwhen\fh\bndling\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fcomponents.\f
The\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\f
the\fpower\fsupply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\f
disconnecting\for\fremoving\f\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\f
source\fis\fconnected.\f
Do\fnot\fprobe\fsupplement\bl\frestr\bint\fsystem\f(SRS)\felectric\bl\fconnectors.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent.\f
Refer\fto:\f Cl
ockspring\f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. NOTE:\fThis\fstep\fis\fnot\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent.\f
4. NOTE:\fThis\fstep\fis\fnot\fnecess\bry\fwhen\f
i
n

st\blling\f\b\fnew\fcomponent.\f
5. NOTE:\fThis\fstep\fis\fnot\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
6. CAUTIONS:\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bSwitchesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

is\fal\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSympton\f
C
h\brt.\f
Symptom\bChart\b
Pinpoint\bTest\b
N O

TE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Electric\bl


Fuse(s).\f\f

Wiring\fh\brness.\f\f

Electric\bl\fconnector(s).\f\f

Switch(es).\f\f

B\bttery.\f
Sym\ftomPossible
SourcesAction
The\fignition\fswitch\fis\f
inoper\btiveIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
No\fpower\fin\fACCIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
No\fpower\fin\fRUNIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f C.\f\f
*
No\fpower\fin\fSTARTIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f D.\f\f
*
The\fmultifunction\fswitch\f
does\fnot\foper\bte\fcorrectlySwitch
(es).\f Circuit(s).\f
*
*REFER\fto:\f
Turn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\fL\bmps \f
(41

7-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\f
Testing),\f
He\bdl\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting),\f
Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f\bnd\f
W\bsh

ers,\fDi\bgnosis\f\bnd\fTesting).\f
*
PINPOINT\bTEST\bA\b:\bTHE\bIGNITION\bSWITCH\bIS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bTHE\bIGNITION\bSWITCH\bELECTRICAL\bCONNECTOR
Remove\fthe\fsteering\fcolumn\fshrouds.\f1\b
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45. Refer\fto:\fPower\fSteering\fSystem\fFilling \f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
46. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00 \f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
47. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
48. \f
49.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry\fon\f
both\fsides.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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16.S\fecial Tool(s): 310-137\f
17.
\f
18. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
19. \f
20. \f
21. Remove\fthe\fpower\fsteering\fpump\f\bnd\fsecure\fto\f one\fside.\f
General \bqui\fment: C\bble\fties\f
\f\f
\f\f
\f\f
\f\f
\f\f
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2.Torque:\b 30\fNm\f
3. Torque:\b \f
180\fNm
\f
90
°\f
4. Remove\fthe\fspeci\bl\ftool.\f
St\bge\f1:\f
St\bge\f2:\f
31. Tighten\fthe\fpower\fsteering\fbolts.\f
Torque:\b 120\fNm
\f
32. \f
33. Torque:\b 85\fNm
\f
34. \f
35. On\fboth\fsides.\f Torque:\b 220\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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16. \f
17.General \bqui\fment: Hose\fcl\bmp\f
rem

over/inst\bller \f
18.

Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
19. Secure\fthe\fpower\fsteering\fpump\fto\fone\fside.\f
\f
\f
\f\f
\f\f
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le\bk.\fthe\fsystem\f\bs\fnecess\bry.\f
Fuel\fsystem\f
restriction.\f
*INSPECT\fthe\ffuel\fsystem.\fINSTALL\fnew\f
components\f\bs\fnecess\bry.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
*
Fuel\ffilter\f
blocked.\f
*INSTALL\f\b\fnew\ffuel\ffilter.\f\f
REFER\fto:\f Fuel\fFilter\f(310-01A\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f2.0L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\f
MI4/2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4/2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
Air\fcle\bner\f
element\f
blocked.\f
*INSTALL\f\b\fnew\f\bir\fcle\bner\felement.\f\f
*
Incorrect\f
engine\foil.\f
*INSTALL\f\b\fnew\fengine\foil\ffilter\f\bnd\fengine\foil.\f*
Incorrect\f
power\fsteering\f
fluid.\f
*DRAIN\f\bnd\fREFILL\fthe\fpower\fsteering\fsystem\f
with\fthe\fcorrect\ffluid.\fREFER\fto:\f(211-00\f
Steering\fSystem\f-\fGener\bl\fInform\btion)\f
Power\fSteering\fSystem\fBleeding
\f(Gener\bl\f
Procedures),\f
Power\fSteering\fSystem\fFlushing
\f(Gener\bl\f
Procedures),\f
Power\fSteering\fSystem\fFilling \f(Gener\bl\f
Pro

cedures).\f
*
CKP\fsensor.\f
*C\brry\fout\f\b\ffull\fengine\fdi\bgnosis\fusing\fthe\f
guided\fdi\bgnostic\fmenu\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
*
Engine\fcool\bnt\f
temper\bture\f
(ECT)\fsensor.\f
*C\brry\fout\f\b\ffull\fengine\fdi\bgnosis\fusing\fthe\f
guided\fdi\bgnostic\fmenu\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
*
Fuel\finjector
(s).\f
*INSPECT\fthe\ffuel\finjectors.\fCLEAN\fthe\ffuel\f
injectors\for\fINSTALL\f\b\fnew\fset\fof\ffuel\f
injectors\f\bs\frequired\fonly\f\bfter\fthe\fchecks\f
h\bve\fbeen\fc\brried\fout.\f
*
FRP\fsensor.\f
*C\brry\fout\f\b\ffull\fengine\fdi\bgnosis\fusing\fthe\f
guided\fdi\bgnostic\fmenu\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
*
Low\fcylinder\f
compression.\f
*TEST\fthe\fengine\fcylinder\fcompression.\f\f
*
Engine\fst\brts\fbut\f
immedi\btely\fstopsAir\fcle\bner\f
element\f
blocked.\f
*INSTALL\f\b\fnew\f\bir\fcle\bner\felement.\f
*
CKP\fsensor.\f
*C\brry\fout\f\b\ffull\fengine\fdi\bgnosis\fusing\fthe\f
guided\fdi\bgnostic\fmenu\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
*
CMP\fsensor.\f
*C\brry\fout\f\b\ffull\fengine\fdi\bgnosis\fusing\fthe\f
guided\fdi\bgnostic\fmenu\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
*
PCM.\f*C\brry\fout\f\b\ffull\fengine\fdi\bgnosis\fusing\fthe\f
guided\fdi\bgnostic\fmenu\fin\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
*
Low\ffuel\f
system\f
pressure.\f
*Check\fthe\ffuel\fsystem\fpressure.\f\f
REFER\fto:\f Fuel\fSystem\fPressure\fCheck\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
*
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