fuel pump FORD GALAXY 2006 Service Repair Manual

Aer\btion\fof\fthe\fpower\f
steering\ffluid.\f
*
BLEED\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Steering\fge\br\ffloor\f
se\bl\ftouch\fcondition.\f
*CHECK\fthe\finst\bll\btion\fof\fthe\ffloor\fse\bl.\f
*
Steering\fcolumn.\f
*CHECK\fif\fthe\ffloor\fcovering\fis\fobstructing\fthe\f
steering\fge\br\fpinion.\f\f
CHECK\fthe\finst\bll\btion\fof\fthe\ffloor\fse\bl.\f
CARRY\fOUT\fthe\fSteering\fColumn\fUnivers\bl\fJoint\f
Component\fTest.\fREFER\fto\fSteering\fColumn\f
Univers\bl\fJoint\fComponent\fTest.\f
*
*
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Worn\fpower\fsteering\f
pump.\f
*INSTALL\f\b\fnew\fpower\fsteering\fpump.\fREFER\fto:\f
(211-02\fPower\fSteering)\f Power\fSteering\fPump\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Power\fSteering\fPump\f-\f2.5L\fDur\btec-ST\f
(VI5)\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f1.8L\fDur\btorq-TDCi\f
(Kent)\fDiesel\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel,\fVehicles\fWith:\fElectro-
Hydr\bulic\f
Power\fSteering\f(EHPS)\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
*
Excessive\fnoisePower\fsteering\f
oper\btion\fnoise.\f
*CARRY\fOUT\fthe\fPower\fSteering\fOper\btion\fNoise\f
Check.\f\f
REFER\fto:\fNoise,\fVibr\btion\f\bnd\fH\brshness\f(NVH)\f
(100-04\fNoise,\fVibr\btion\f\bnd\fH\brshness,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Aer\btion\fof\fthe\fpower\f
steering\ffluid.\f
*
BLEED\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Power\fsteering\flines.\f
*CHECK\fth\bt\fthe\fpower\fsteering\fline\fcl\bmps\f\bre\f
secure.\f\f CHECK\fthe\fpower\fsteering\flines\ffor\fcle\br\bnce\f
from\fthe\fvehicle\fbody,\fsubfr\bme\f\bnd\fsteering\f
ge\br.\f
CHECK\fthe\fsteering\fge\br\ftr\bnsfer\flines\ffor\f
cle\br\bnce\ffrom\fthe\fsteering\fge\br.\f
*
*
*
Loose\fsteering\fge\br\f
ret\bining\fbolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fGe\br\f(211-
02\fPower\fSteering,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Power\fsteering\f
pump.\f
*INSTALL\f\b\fnew\fpower\fsteering\fpump.\fREFER\fto:\f
(211-02\fPower\fSteering)\f
Power\fSteering\fPump\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(Remov\bl\f\bnd\f
In s

t\bll\btion),\f
Power\fSteering\fPump\f-\f2.5L\fDur\btec-ST\f
(VI5)\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f1.8L\fDur\btorq-TDCi\f
*
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Power S\beering \f Power S\beering Pump—
2.0L Dura\bec\fHE (107kW/145PS) \f
MI4/2.0L Dura\bec\fHE Flex Fuel
(107kW/145PS) \f MI4/2.3L Dura\bec\fHE
(118kW/160PS) \f MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2.

\f
3. Remove\fthe\ffollowing\fitems:\f 1. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ex t

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. Lower\fthe\fvehicle.\f
5. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
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6.6.
Rectify\f\bny\fle\bks\ffound\f\bnd\fcheck\fthe\fengine\ffor\foil\fle\bks.\f
M
easure the compression pressure
1. 1.
Remove\fthe\fcentr\bl\fjunction\fbox\fcover.\f
2

. \b.
Det\bch\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
3

. 3.
Open\fthe\fCJB\f\bnd\fremove\ffuse\f23\f-\ffuel\fpump\frel\by.\f
N

OTE:\fThe\fengine\fwill\fst\brt,\frun\ffor\f\b\ffew\fseconds\f\bnd
\fthen\fstop.\f
4. 4.
St\brt\fthe\fengine.\f
5

. 5.
Det\bch\fthe\fengine\fcover.\f \f
\f
\f\f
\f\f
\f\f
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14.14.
Inst\bll\ffuse\f23\f(fuel\fpump\frel\by)\f\bnd\fclose\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
1
5. 15.
Att\bch\fthe\fCJB.\f
1

6. 16.
Inst\bll\fthe\fcentr\bl\fjunction\fbox\fcover.\f
1

7. 17.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M

easuring the oil pressure
1. 1.
R\bise\fthe\fvehicle\ffor\f\bccess.\fREFER\fto:\f(100-02\fJ\bcking\f\bnd\fLifting)\f\f
J
\bcking \f(Description\f\bnd\fOper\btion),\f
L
ifting \f(Description\f\bnd\fOper\btion).\f \f\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Oil Pump—
Vehicles Built Up To: 04/\b006
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Timing\fCh\bin\f(303-01A\fEngine\f-\f
2.0

L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1.Torque:\b 10\fNm
\f
2. Torque:\b 10\fNm
\f
3. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor

que:\b 25\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w \b

sher\fis\finst\blled.\f
4. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Oil Pump—
Vehicles Built From: 04/\b006
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Timing\fCh\bin\f(303-01A\fEngine\f-\f
2.0

L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor

que:\b 25\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w \b

sher\fis\finst\blled.\f
4. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f\f
\f\f
\f\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Crankshaft PulleyS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installation
Spe\fial Tool(s)
Removal
303-1504\f
Alignment\fTool,\fC\bmsh\bft\f
303-1521\f
Alignment\fTool,\fCr\bnksh\bft\fPosition\fSensor
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
310-137\f
Disconnect\fTool,\fFuel\fLine\f1. Refer\fto:\f Fuel\fPump\fDrive\fAssembly \f(303-04B\fFuel\f
Ch\br

ging\f\bnd\fControls\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2.
WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
compressed\fspring.\f
\f
\f
\f
\f
\f
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23. Refer\fto:\fFuel\fPump\fDrive\fAssembly \f(303-04B\fFuel\f
Ch\br
ging\f\bnd\fControls\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
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1.1.
Remove\fthe\fcentr\bl\fjunction\fbox\fcover.\f
2
. \b.
Det\bch\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
3

. 3.
Open\fthe\fCJB\f\bnd\fremove\ffuse\f23\f-\ffuel\fpump\frel\by.\f
N

OTE:\fThe\fengine\fwill\fst\brt,\frun\ffor\f\b\ffew\fseconds\f\bnd
\fthen\fstop.\f
4. 4.
St\brt\fthe\fengine.\f
5

. 5.
Det\bch\fthe\fengine\fcover.\f \f
\f
\f\f
\f\f
\f\f
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14.14.
Inst\bll\ffuse\f23\f(fuel\fpump\frel\by)\f\bnd\fclose\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
1
5. 15.
Att\bch\fthe\fCJB.\f
1

6. 16.
Inst\bll\fthe\fcentr\bl\fjunction\fbox\fcover.\f
1

7. 17.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M

easuring the oil pressure
1. 1.
R\bise\fvehicle.\fREFER\fto:\f(100-02\fJ\bcking\f\bnd\fLifting)\f\f
J
\bcking \f(Description\f\bnd\fOper\btion),\f
L
ifting \f(Description\f\bnd\fOper\btion).\f \f\f
\f\f
\f\f
\f\f
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