pump FORD GALAXY 2006 Service Repair Manual

Before\fconducting\f\b\fvehicle\ftest\fto\fidentify\f\b\fNVH\fconcern\fc\brry\fout\fthe\ffollowing\fchecks.\f1. 1.
Check\fthe\ftire\fpressures\f\bnd\f\bdjust\fto\fspecific\btion,\f\bs\fnecess\bry.\f
2

. 2.
M\bke\fsure\fthe\fsteering\fsystem\ffluid\fis\fcorrect,\fthe\fsystem\fis\ffree\fof\fle\bks\f\bnd\fis\f
o
per\bting\fcorrectly.\f
3. 3.
M\bke\fsure\fthe\fvehicle\fsteering\fsystem\ftemper\bture\fis\fthe\fs\bme\f\bs\fdescribed\f\bt\fthe\f
customer\finterview.\f
4. 4.
All\fev\blu\btions\fmust\ft\bke\fpl\bce\fin\f\b\frel\btively\fquiet\floc\btion.\f
5

. 5.
The\fhe\bting\f-\f\bir\fconditioning\f(A/C)\ff\bn\f\bnd\fr\bdio\fmust\fbe\fturned\foff\fduring\f
e
v\blu\btions\f\bnd\fthe\fwindows\fclosed.\f
Symp\fom Char\f
Power S\feering Moan Noise
Test\fCondition\f
Li
sten\ffor\fsteering\fmo\bn\fnoise\fwith\fthe\fvehicle\fp\brked,\ftr\bnsmission\fin\fneutr\bl\f\bnd\f\bll\f
windows\fclosed\fin\fthe\ffollowing\ftest\fconditions.\f
1. 1.
Engine\fspeed\f\bt\fidle\fwith\fno\fsteering\f\bction.\f
2

. 2.
Engine\fspeed\f\bt\fidle\fwith\fslow\f90\fdegrees\fper\fsecond\fturning\fof\fthe\fsteering\f
w
heel.\f
3. 3.
Engine\fspeed\f\bt\f1250\f+/-\f50\frpm\fwith\fno\fsteering\f\bction.\f
4

. 4.
Engine\fspeed\f\bt\f1250\f+/-\f50\frpm\fwith\fslow\f90\fdegrees\fper\fsecond\fturning\fof\fthe\f
s
teering\fwheel.\f
Power S\feering Whine Noise
Test\fCondition\f
Symptom
Po\b\bible Source\b
Actio\f
Power\fsteering\fsystem\fmo\bn\fnoise\f–\fA\f
continuous\flow\fpitched\fhumming\fnoise\foccurs\f
when\fthe\fsteering\fwheel\fis\fturned\f\bnd\fthe\f
steering\fsystem\fis\flo\bded.\fNoise\ffrequency\f
ch\bnges\fwith\fengine\frpm\fch\bnges.\fP\brticul\brly\f
\bnnoying\f\bt\flower\fengine\fspeed.
Power\f
steering\f
lines.

CHECK\fthe\frouting\fof\fthe\f
po
wer\fsteering\flines.\f\f

CHECK\fthe\fpower\fsteering\f
li

ne\fcl\bmps\f\bre\fsecure.\f\f

CHECK\fthe\fpower\fsteering\f
li

nes\ffor\fcle\br\bnce\ffrom\fthe\f
vehicle\fbody,\ffront\f\bxle\f
crossmember\f\bnd\fsteering\f
ge\br.\f
Incorrect\f
power\f
steering\f
fluid.
FLUSH\fthe\fpower\fsteering\fsystem.\f
REFER\fto:\f Power\fSteering\fSystem\f
Flu

shing \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures),\f
Power\f
steering\f
pump.Pressure\fpulses\ffrom\fthe\fpower\f
steering\fpump.\fCert\bin\f\bmount\fof\f
noise\flevel\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Стр. 6 из 15
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Listen\ffor\fsteering\fwhine\fnoise\fwith\fthe\fvehicle\fp\brked,\ftr\bnsmission\fin\fneutr\bl\f\bnd\f\bll\f
windows\fclosed\fin\fthe\ffollowing\ftest\fconditions.\f1. 1.
Engine\fspeed\f\bt\f1800\f+/-\f50\frpm\fwith\fno\fsteering\f\bction.\f
2

. 2.
Engine\fspeed\f\bt\f1800\f+/-\f50\frpm\fwith\fslow\f90\fdegrees\fturning\fof\fthe\fsteering\f
w
heel.\f
3. 3.
Engine\fspeed\f\bt\f3000\f+/-\f50\frpm\fwith\fno\fsteering\f\bction.\f
4

. 4.
Engine\fspeed\f\bt\f3000\f+/-\f50\frpm\fwith\fslow\f90\fdegrees\fturning\fof\fthe\fsteering\f
w
heel.\f
Power S\feering Hiss Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fhiss\fnoise\fwith\fthe\fvehicle\fp\brked,\ftr\bnsmission\fin\fneutr\bl\f\bnd\f\bll\f
windows\fclosed\fin\fthe\ffollowing\ftest\fconditions.\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fwhine\fnoise\f–\f\b\f
high\fpitched\fbuzzing\fsound\flike\f\bn\felectric\f
motor\for\fdrill.\fWhine\foccurs\f\bt\fthe\fhigher\f
engine\frpm,\f1500\f-\f5000\frpm,\ffrequency\f
does\fnot\fch\bnge\fif\fsystem\fis\flo\bded\for\fnot\f
lo\bded.
Power\fsteering\f
fluid\f\ber\btion.
BLEED\fthe\fpower\fsteering\f
system.\f\f
REFER\fto:\f Power\fSteering\f
Sys

tem\fBleeding\f(211-00\f
Ste

ering\fSystem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures).\f
Incorrect\fpower\f
steering\ffluid.
FLUSH\fthe\fpower\fsteering\f
system.\fREFER\fto:\f
Power\fSteering\fSystem\f
Flu
shing \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures),\f
Overhe\bted\fpower\f
steering\ffluid.
FLUSH\fthe\fpower\fsteering\f
system.\fREFER\fto:\f Power\fSteering\fSystem\f
Flu
shing \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\f
Inform\btion,\fGener\bl\f
Procedures),\f
Hydr\bulic\f
oper\bting\f
condition\fof\fthe\f
power\fsteering\f
pump.
Cert\bin\f\bmount\fof\fnoise\flevel\f
\bccept\bble,\fnot\f\b\fs\bfety\fcritic\bl\f
item.
Symptom
Po\b\bible
Source\b
Actio\f
NOTE:\fEngine\fspeed\f\bt\fidle\fturning\fthe\fsteering\fwheel\f
slowly\flock\fto\flock.\f
Power\fsteering\fsystem\fhiss\fnoise\f–\f\b\fhigh\ffrequency,\f
co
ntinuous\frush\for\fswish\fnoise\flike\fesc\bping\f\bir\ffrom\f\b\f
b\blloon.\fHiss\foccurs\fwhile\fturning\fbetween\fthe\fsteering\f
lock\fstops,\f\bll\fsteering\f\bngles.\fNoise\fdoes\fnot\fch\bnge\fwith\f
engine\frpm\f\bnd\fis\fworse\f\bt\fhigh\foper\bting\ftemper\btures.Floor\fse\bl.
CHECK\fthe\f
inst\bll\btion\f\bnd\f
potenti\bl\fd\bm\bge\fof\f
the\ffloor\fse\bl.
Power\f
steering\fge\br\f
v\blve\fdesign.Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Power\f
steering\fCert\bin\f\bmount\fof\f
noise\flevel\f
Стр. 7 из 15
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Power S\feering Lock S\fop Impac\f Knock Noise
Test\fCondition\f
Li
sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\fin\fthe\ffollowing\ftest\fconditions\f
(noise\f\blso\f\bpp\brent\fwith\fengine\foff).\f\f
1. 1.
Turn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\f\bnd\fright-h\bnd\fsteering\flocks\f\bnd\flisten\f
f
or\fthe\fimp\bct\fnoise.\f
Power S\feering Mechanical Knock Noise (PAS off)
Test\fCondition\f
Li
sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\foff\fin\fthe\ffollowing\ftest\fconditions\f(no\fpower\f
\bssist).\f\f
1. 1.
Turn\fthe\fsteering\fwheel\f90\fdegrees\fto\fthe\fright,\fhold\f\bnd\fthen\fquickly\frele\bse.\f
2

. 2.
Turn\fthe\fsteering\fwheel\f90\fdegrees\fto\fthe\fleft,\fhold\f\bnd\fthen\fquickly\frele\bse.\f
P

ower S\feering Mechanical Knock Noise (PAS on)
Test\fCondition\f
L i

sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\fin\fthe\ffollowing\ftest\fconditions\f
(power\f\bssist).\f
1. 1.
Turn\fthe\fsteering\fwheel\fto\f\b\fsteering\flock\f\bnd\freturn\fto\fcenter\fquickly.\f
2

. 2.
Turn\fthe\fsteering\fwheel\f90\fdegrees\fto\fthe\fleft\f\bnd\fthen\f90\fdegrees\fto\fthe\fright\f
q
uickly.\f
system\f
hydr\bulic\f
design.\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
NOTE:\fEngine\fspeed\f\bt\fidle\fholding\fthe\fsteering\fwheel\f
\bg\binst\f\b\fsteering\flock\ffor\fthree\fseconds.\fDo\fnot\fhold\f
for\fmore\fth\bn\ffive\fseconds.\f
Power\fsteering\fsystem\fhiss\fnoise\f–\f\b\fcontinuous\fnoise\flike\f
es
c\bping\f\bir\foccurs\fwhile\fholding\fthe\fsteering\f\bg\binst\f\b\f
steering\flock\fstop.
Power\f
steering\fpump\f
pressure\frelief\f
v\blve.
Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\fnoise\f–\f\b\f
he\bvy\floud\fsound\flike\f\b\fknock\fon\f\b\fdoor\f
th\bt\foccurs\fin\fp\brking\fcondition\fwhen\f
hitting\fthe\flock\fstop.Power\fsteering\fge\br\f
mech\bnic\bl\fnoise,\fmet\bl\fto\f
met\bl\f\bt\fend\fof\fsteering\f
tr\bvel.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\fnoise\f
–\f
\b\fhe\bvy\floud\frepe\bting\fsound\flike\f
\b\fknock\fon\f\b\fdoor\fth\bt\foccurs\fin\f
sever\bl\fdriving\f\bnd\fsteering\f
conditions.
Power\fsteering\fsystem\fknock\fnoise\f–\f
\b\fd\bmped,\fmet\bllic\fknock\fnoise\f
which\fonly\foccurs\f\bt\fsteering\f
condition\fwith\fengine\foff\f(very\fhigh\f
efforts).Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Toler\bnces\fin\fthe\fsteering\fge\br\f
components.
Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\f
Worn\ftie-rod\fb\bll\fREFER\fto\fSteering\fSystem.\f\f
Стр. 8 из 15
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Power S\feering Hammer Knock (Hydraulic) Noise
Test\fCondition\f
Li
sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\fin\fthe\ffollowing\ftest\fconditions\f
(for\fvehicles\fwith\fhydr\bulic\fpower\f\bssisted\fsteering\fonly,\fnot\felectro-hydr\bulic\fpower\f
steering).\f
1. 1.
Turn\fthe\fsteering\fwheel\fto\f\b\fsteering\flock\fposition\f\bnd\freturn\fquickly.\f
P

ower S\feering Hydraulic Knock/Clonk Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fknock/clonk\fnoise\fin\fthe\ffollowing\ftest\fconditions\fwith\fthe\fwindows\f
closed.\f
1. 1.
Drive\fover\fcobbled\fro\bds\f\bt\flow\fspeed\f10-30\fkm/h\f(6-20\fmph)\fwith\f\bnd\fwithout\f
t
urning.\f
2. 2.
Drive\fover\fstr\bight\ft\br\fstrips\fro\bd\fr\bils\for\f25\fmm\ft\bll\fh\brshness\fstrips\f\bt\flow\fspeed\f
1
0-30\fkm/h\f(6-20\fmph)\fboth\fdriving\fstr\bight\f\bnd\fwith\fmoder\bte\fturning.\f
Power S\feering Column Knock Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fknock\fnoise\fin\fthe\ffollowing\ftest\fconditions\fwith\fwindows\fclosed.\f
1. 1.
Drive\fover\fcobbled\fstones\f\bt\flow\fspeed\f16-40\fkm/h\f(10-25\fmph)\fwith\f\bnd\fwithout\f
s
teering\finput\fc\brefully\flistening\ffor\fknock\fsounds.\f
2. 2.
Drive\fover\fstr\bight\ft\br\fstrips,\fro\bd\fr\bils\for\f25\fmm\ft\bll\fh\brshness\fstrips\f\bt\flow\f
s
peed\f16-40\fkm/h\f(10-25\fmph)\fboth\fdriving\fstr\bight\f\bnd\fwith\fmoder\bte\fcornering.\f
noise\f–\fcle\br\fknock\fnoise\ffrom\f
steering\fge\br\flink\bge\f\bre\b.joints\f(inner\f\bnd\f
outer\fb\bll\fjoints).
REFER\fto:\f Steering\fSystem\f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\f
Inform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\fnoise\f–\floud,\fmet\bllic\f
sound\fif\fhitting\fthe\fsuspension\fcrossmember\fwith\f\b\f
h\bmmer\f(sounds\flike\fmet\bllic\fnoise\fbut\fis\fcre\bted\fby\f
pressure\fimpulse\fin\fge\br\f\bnd\freturn\fline).Hydr\bulic\fnoise\f
cre\bted\fby\f
pressure\f
impulses.Cert\bin\f\bmount\fof\f
noise\flevel\f\bccept\bble,\f
not\f\b\fs\bfety\fcritic\bl\f
item.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock/clonk\fnoise\f–\fsounds\f
\blmost\fidentic\bl\fto\fcolumn\fknock\fth\bt\foccurs\fwhen\f
driving\f\bnd\fcornering\fover\fcobbled\fstones\for\frough\f
ro\bds.\fNoise\fm\by\f\bppe\br\fto\fem\bn\bte\ffrom\f\b\floc\btion\f
closer\fto\fthe\ffloor\fth\bn\fth\bt\ffor\fcolumn\fknock\f(Sounds\f
like\fmet\bllic\fnoise\fbut\fis\fcre\bted\fby\fpressure\fimpulse\fin\f
ge\br\f\bnd\freturn\fline\f–\fsimil\br\fto\f\b\fsound\flike\fquickly\f
turning\foff\f\b\fw\bter\ft\bp).
Power\fsteering\f
return\flines.
Cert\bin\f\bmount\f
of\fnoise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\f
item.
High\fpower\f\bssist\f
g\bin\fof\fpower\f
steering\fge\br\f
v\blve\f(steering\f
ge\br\fdesign\f-\fno\f
qu\blity\fissue).Cert\bin\f\bmount\f
of\fnoise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\f
item.
High\fpower\f
steering\fpump\f
flow\fr\bte\f(by\f
design).Cert\bin\f\bmount\f
of\fnoise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\f
item.
Стр. 9 из 15
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Power S\feering Zip Noise
Driveline Noise and \bibra\fion
Suspension Noise and \bibra\fion
Pinpoin\f Tes\fs
NO

TE:\fThese\fPinpoint\fTests\f\bre\fdesigned\fto\ft\bke\fthe\fte
chnici\bn\fthrough\f\b\fstep-by-step\f
di\bgnosis\fprocedure\fto\fdetermine\fthe\fc\buse\fof\f\b\fcondition.\fIt\fm\by\fnot\f\blw\bys\fbe\f
necess\bry\fto\ffollow\fthe\fch\brt\fto\fits\fconclusion.\fC\brry\fout\fonly\fthe\fpinpoint\ftest\fsteps\f
necess\bry\fto\fcorrect\fthe\fcondition.\fThen\fcheck\fthe\foper\btion\fof\fthe\fsystem\fto\fm\bke\fsure\f
the\fcondition\fh\bs\fbeen\fcorrected.\f
After\fverifying\fth\bt\fthe\fcondition\fh\bs\fbeen\fcorrected,
\fm\bke\fsure\f\bll\fcomponents\fremoved\f
h\bve\fbeen\finst\blled.\f
Clockspring.
REFER\fto:\f Clockspring \f
(50
1-20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fzip\fnoise\f–\foccurs\fwhen\f
hydr\bulic\ffluid\fdoes\fnot\fflow\ffreely\fthrough\fthe\f
power\fsteering\fpump\fsupply\fhose\ffrom\fsteering\f
fluid\freservoir\fto\fpower\fsteering\fpump\fc\busing\f
c\bvit\btion\f\bt\fthe\fpump.\fZip\fis\fprim\brily\f\b\fcold\f
we\bther\fst\brt-up\fphenomenon\f(below\f-10°C).
High\fviscosity\fof\f
power\fsteering\f
fluid\f\bt\flow\f
temper\bture.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Aer\btion\fof\fthe\f
power\fsteering\f
fluid.
BLEED\fthe\fpower\fsteering\f
system.\f\f
REFER\fto:\f
Power\fSteering\f
System\fBleeding \f(211-00\f
Ste
ering\fSystem\f-\f
Gener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
SymptomPo\b\bible Source\bActio\f
Sh\bke\f\bnd\fvibr\btion\fwhile\fdriving
Wheel\fend\fvibr\btion.\f\f

Engine/tr\bnsmission.\fGO\fto\fPinpoint\fTest\fA.\f
Tip-in\fmo\bn

Air\fcle\bner.\f\f

Power\f\bssisted\fsteering.\f\f

Powertr\bin.\f\f


Powertr\bin/drivetr\bin\fmounts.\f

Exh\bust\fsystem.\f
GO\fto\fPinpoint\fTest\fB.\f
Idle\fboom/sh\bke/vibr\btion/shudder

C\bble(s)/hose(s).\f\f


Powertr\bin/drivetr\bin\fmounts.\f

Exh\bust\fsystem.\f\f

Belt/pulleys.\fGO\fto\fPinpoint\fTest\fC.\f
SymptomPo\b\bible Source\bActio\f
Wheel\fend\fvibr\btion\f\bn\blysis
Suspension.\f\f

Wheel\fbe\brings.\fGO\fto\fPinpoint\fTest\f D.\f
Non-\bxle\fnoise


Trim\fp\bnels.\f\f

Air\fconditioning\f(A/C)\fsystem.\f\f

Accessories.\f
GO\fto\fPinpoint\fTest\f E.\f
PINPOINT TEST A : SHAKE AND \bIBRATION WHILE DRI\bING
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
A1: NEUTRAL COAST
C\brry\fout\fthe\fneutr\bl\fco\bst\ftest.\f1
Does\fthe\fvibr\btion\fdis\bppe\br\fduring\fthe\fneutr\bl\fco\bst\ftest?\f
Yes GO\fto\fA2.\f\f
No
Стр. 11 из 15
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Brake S\bstem \f General Information \f
Brake S\bstemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
The\fbr\bking\fsystem\fis\fof\f\b\fdi\bgon\blly\fsplit,\fdu\bl\fcircuit\fdesign\ffe\bturing\ffront\f\bnd\fre\br\fdisc\f
br

\bkes.\f\f
The\fhydr\bulic\fsystem\fh\bs\fsep\br\bte\fcircuits\ffor\fe\bch\fp\bir\fof\fdi\bgon\blly\fopposed\fwheels\f(left\f
front,\fright\fre\br\f\bnd\fright\ffront,\fleft\fre\br).\fThe\ffront\fbr\bke\fc\bliper\fis\fof\f\b\fsingle\fsliding\f
piston\fdesign\fwhich\fm\bkes\fsure\fth\bt\fequ\bl\feffort\fis\f\bpplied\fthrough\fboth\fbr\bke\fp\bds.\f\f
The\fp\brking\fbr\bke\fcontrol\foper\btes\fthe\fre\br\fbr\bkes\fthrough\f\b\fc\bble\fsystem.\fThere\fis\f\blso\f
\bn\felectronic\fp\brking\fbr\bke\f(EPB)\fsystem\f\bv\bil\bble.\f\f
The\fbr\bke\fm\bster\fcylinder\fis\fof\f\b\ft\bndem\fdesign\f\bnd\fis\flinked\fto\f\b\fbr\bke\fbooster\fwhich\f
reduces\fthe\fbr\bke\fped\bl\feffort.\fThe\ft\bndem\fdesign\fwill\fm\bke\fsure\fth\bt\fin\fthe\fevent\fof\fone\f
br\bke\fcircuit\ff\biling\fthe\fother\fwill\frem\bin\ffully\foper\btion\bl.\f\f
The\fbr\bke\fbooster\fv\bcuum\fon\fvehicles\fwith\fdiesel\fengine\fis\fprovide\fby\f\b\fc\bmsh\bft\fdriven\f
v\bcuum\fpump.\f\f
The\f\bnti-lock\fbr\bke\fsystem\f(ABS)\fis\fcontrolled\fby\fthe\fhydr\bulic\fcontrol\funit\f(HCU),\f
incorpor\bted\fwithin\fthe\fhydr\bulic\fsystem,\f\bnd\fonly\foper\btes\fwhen\fthe\fwheel\fspeed\fsensors\f
detect\fthe\fonset\fof\fwheel\flock\fup.\f\f
Стр. 1 из 1
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Brake S\bstem \f General Information \f
Brake S\bstem BleedingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
General Equipment
Bleeding
WARNING:\fBr\bke\ffluid\fcont\bins\fpolyglycol\fethers\f\bnd\fpolyglycols.\fAvoid\fcont\bct\fwith\f
th

e\feyes.\fW\bsh\fh\bnds\fthoroughly\f\bfter\fh\bndling.\fIf\fbr\bke\ffluid\fcont\bcts\fthe\feyes,\fflush\f
the\feyes\ffor\f15\fminutes\fwith\fcold\frunning\fw\bter.\fGet\fmedic\bl\f\bttention\fif\firrit\btion\f
persists.\fIf\ft\bken\fintern\blly,\fdrink\fw\bter\f\bnd\finduce\fvomiting.\fGet\fmedic\bl\f\bttention\f
immedi\btely.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
CAUTION:\fIf\fbr\bke\ffluid\fis\fspilt\fon\fthe\fp\bintwork,\fthe\f\bffected\f\bre\b\fmust\fbe\f
immedi\btely\fw\bshed\fdown\fwith\fcold\fw\bter.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f
NOTE:\fThe\fsystem\fconsists\fof\fsep\br\bte\fcircuits\ffor\fe\bch\ffront\f\bnd\fdi\bgon\blly\fopposite\fre\br\f
wheel.\fE\bch\fcircuit\fc\bn\fbe\fbled\findependently.\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
1. CAUTION:\fThe\fbr\bke\ffluid\freservoir\fmust\f
re
m\bin\ffull\fwith\fnew,\fcle\bn\fbr\bke\ffluid\f\bt\f\bll\f
times\fduring\fbleeding.\f Inst\bll\fthe\fbleed\ftube\fto\fthe\fbleed\fnipple.\f
2. Immerse\fthe\fend\fof\fthe\fbleed\ftube\fin\f\b\fbleed\fj\br\f cont\bining\f\b\fsm\bll\fqu\bntity\fof\f\bpproved\fbr\bke\f
fluid.\f
3. Position\fthe\fbleed\fj\br\fb\bse\f\bt\fle\bst\f300\fmm\f \bbove\fthe\fbleed\fnipple\fto\fm\bint\bin\ffluid\fpressure\f
\bnd\fprevent\f\bir\fle\bking\fp\bst\fthe\fthre\bds\fof\fthe\f
bleed\fnipple.\f
4. Loosen\fthe\fbleed\fnipple\fby\fone-h\blf\fturn.\f
5. Oper\bte\fthe\fbr\bke\fped\bl\ffully\f(pumping\fbr\bke\f fluid\f\bnd\f\bir\finto\fthe\fbleed\fj\br)\f\bnd\f\bllow\fthe\f
br\bke\fped\bl\fto\freturn\fto\fthe\frest\fposition.\f
6. Fill\fthe\fbr\bke\ffluid\freservoir\fto\fthe\fMAX\fm\brk.\f
7. Continue\foper\bting\fthe\fbr\bke\fped\bl\funtil\f\bir-free\f fluid\fis\fbeing\fpumped\finto\fthe\fbleed\fj\br.\f
8. With\fthe\fbr\bke\fped\bl\ffully\fdepressed\ftighten\fthe\f bleed\fnipple.\f
9. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbleed\f
n i

pple\fc\bp\fis\finst\blled\f\bfter\fbleeding\fthe\f
br\bke\fline(s).\fThis\fwill\fprevent\fcorrosion\fto\f
the\fbleed\fnipple.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fthe\fbleed\fnipple\f
becoming\fseized.\f Repe\bt\fthe\fprocedure\ffor\fthe\frem\bining\fbr\bke\f
li
nes.\f
Стр. 1 из 1
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Power Br\bke Ac\fu\b\fion - Br\bke V\bcuum
Pump—2.5L Dur\b\fec (162kW/220PS) -
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Ins\f\bll\b\fion
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\f\bll\b\fion 1.
Torque:\b 1
0\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
Стр. 1 из
1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543409&gui...procarmanuals.com
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
1.8L\fDur\btorq-TDCi\f(Kent)\fDiesel\f
\f\f
Description\b
Power\fsteering\ffluid\freturn\fline\f
Power\fsteering\ffluid\fpressure\fline\f
Steering\fge\br\fpressure\fline\f\bnd\freturn\fline\f
Power\fsteering\fpump\f
Power\fsteering\ffluid\fsupply\fline\f
Power\fsteering\ffluid\freservoir\f
2.0L\fDur\btec-HE\f(MI4)\f Item
1
2
3
4
5
6
\f
Part\bNumber -
-
-
-
-
-
Стр. 1 из 3
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506441&gui...procarmanuals.com
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\f\fDescription\b
Power\fsteering\ffluid\freturn\fline\f
Steering\fge\br\fpressure\fline\f\bnd\freturn\fline\f
Power\fsteering\ffluid\fpressure\fline\f
Power\fsteering\fpump\f
Power\fsteering\fpressure\fswitch\f
Power\fsteering\ffluid\fsupply\fline\f
Power\fsteering\ffluid\freservoir\f
2.0L\fDur\btorq-TDCi\f(DW)\fDiesel\f
\f\f
Description\b
Power\fsteering\ffluid\fsupply\fline\f
Item
1
2
3
4
5
6
7
Item 1
\f
Part\bNumber -
-
-
-
-
-
-
\f
Part\bNumber-
-
Стр. 2 из 3
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506441&gui...procarmanuals.com
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