clock FORD GRANADA 1985 Service Owner's Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 1985, Model line: GRANADA, Model: FORD GRANADA 1985Pages: 255, PDF Size: 14.98 MB
Page 174 of 255

19Slacken and remove the two switch panel
retaining screws then carefully slide the panel
up over the handbrake lever until the switch
wiring connectors can be accessed (see
illustrations). Disconnect the wiring
connectors from all the switches, then release
the loom from any relevant retaining clips and
manoeuvre the switch panel off the handbrake
lever.
20Slacken and remove the seven centre
console retaining screws (two at the front, one
on each side and three at the rear) then lift up
the console and disconnect the wiring
connector from the rear cigarette lighter.
Remove the console assembly from the car
(see illustrations).
21Refitting is a reverse of the removal
procedure.
1Disconnect the battery negative lead.
2Remove the interior light by carefully prising
it out of the console and disconnecting it.
3Remove the sliding roof control handle or
switches (as applicable).
4Remove the two retaining screws from the
front of the console. Pull the front of the
console down and then slide the assembly
rearwards to release it from the two clips (see
illustrations). These clips may be quite tight.
Disconnect the clock.
5Refit by reversing the removal operations.1Move the seat rearwards as far as possible,
then remove the two front retaining bolts (see
illustration).
2Disconnect the assist spring from under the
driver’s seat. (Moving the seat forwards will
reduce the tension on this spring, but also
makes it harder to get at.)
3When applicable, disconnect the seat
heating and/or adjustment motor multi-plugs.
4Move the seat fully forwards and remove the
three rear retaining bolts. These bolts are
under plastic covers (see illustrations).
5Lift out the seat, complete with adjustment
mechanism and seat belt buckle.
6If a new seat is being fitted, transfer the
adjustment mechanism and other components
to it.
7Refit by reversing the removal operations.
Tighten the seat retaining bolts to the
specified torque.
1Remove the front seat as described in the
previous Section.
2Remove the side trim pieces from the seat.
Free the air tube by removing Its two securing
screws.
3Separate the backrest from the base of theseat by removing the four retaining bolts.
4Remove the backrest cover by unbending
its retaining tags and sliding it off.
5Expose the air cushion by lifting up the foam
padding. Cut the hog rings (wire loops) which
secure the corners of the cushion and remove
it with the air hoses.
6When refitting, use new hog rings. Position
the cut-out in the cushion level with the
second spring in the backrest.
7The remainder of refitting is a reversal of the
removal procedure.
1All models are fitted with inertia reel front
seat belts as standard. Rear seat belts are
available as an extra.
2Maintenance is limited to periodic
inspection of the belts for fraying or other
damage. Also check the operation of the
buckles and retractor mechanisms. In case of
damage or malfunction the belt must be
renewed.
3If it is wished to clean the belts, use only an
approved upholstery cleaner or a weak
solution of detergent, followed by rinsing with
water. Do not use solvents, strong detergents,
dyes or bleaches. Keep the belt extended until
it is dry.
4Belts which have been subjected to impact
loads must be renewed.
1Remove the cover from the belt top anchor.
With the adjustable type of anchor(see
illustration)the cover is removed by levering
out the adjuster button and removing two
screws.
2Remove the anchor bolt or nut and detach
the seat belt runner from it. Note the position
of any washers or spacers.
3Carefully pull out the door aperture
weatherstrips (front and rear) from the B-pillar
(see illustration). Unclip the pillar trim.
4Remove the screws which secure the
retractor cover trim, pull away more of the
47Front seats belts - removal
and refitting
46Seat belts - care and
maintenance
45Front seat air cushion -
removal and refitting
44Front seat - removal and
refitting
43Overhead console - removal
and refitting
Bodywork and fittings 12•17
12
43.4a One of the overhead console
retaining screws43.4b Slide the console rearwards to
release the clips (arrowed)44.1 Removing a front seat retaining bolt
44.4a Front seat outboard rear retaining
bolt44.4b The other two rear retaining bolts are
under the cover
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Chapter 13
Body electrical system
Anti-theft alarm system components - removal and refitting . . . . . .36
Auxiliary warning system components - testing, removal and
refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Central locking motor - removal and refitting . . . . . . . . . . . . . . . . . .17
Cigarette lighter - removal and refitting . . . . . . . . . . . . . . . . . . . . . .10
Clock - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Electrical fault-finding - general information . . . . . . . . . . . . . . . . . . .2
Exterior lights - bulb renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Exterior light units - removal and refitting . . . . . . . . . . . . . . . . . . . . .4
Fuel computer components - removal and refitting . . . . . . . . . . . . .26
Fuses, relays and control units - removal and refitting . . . . . . . . . .16
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Headlight beam alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Heater blower motor - removal and refitting . . . . . . . . . . . . . . . . . .29
Horn - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Horn switch plate, slip rings and brushes - removal and refitting . .12
Ignition/starter switch - removal and refitting . . . . . . . . . . . . . . . . . .14
Instrument cluster - dismantling and reassembly . . . . . . . . . . . . . . .8
Instrument cluster - removal and refitting . . . . . . . . . . . . . . . . . . . . .7
Interior lights - bulb renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Joystick fader control - removal and refitting . . . . . . . . . . . . . . . . . .33
Loudspeakers (original equipment) - removal and refitting . . . . . . .31
Radio aerial pre-amplifier (original equipment) - removal and
refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Radio or radio/cassette player (original equipment) - removal and
refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Rear entertainment console - removal and refitting . . . . . . . . . . . . .34
Rear headphone relay - removal and refitting . . . . . . . . . . . . . . . . .35
Rear window wiper motor - removal and refitting . . . . . . . . . . . . . .24
Seat adjusting motors - removal and refitting . . . . . . . . . . . . . . . . .19
Seat heating elements - removal and refitting . . . . . . . . . . . . . . . . .13
Sliding roof motor - removal and refitting . . . . . . . . . . . . . . . . . . . .20
Speed control system components - removal and refitting . . . . . . .28
Speedometer sender unit - removal and refitting . . . . . . . . . . . . . . .21
Switches - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Window operating motor - removal and refitting . . . . . . . . . . . . . . .18
Windscreen, rear window and headlight washer components -
removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Windscreen wiper motor and linkage - removal and refitting . . . . .23
Wiper arms and blades - removal and refitting . . . . . . . . . . . . . . . .22
General
System type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 volt, negative earth
Light bulbs (typical)Fitting Wattage
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H4 60/55
Auxiliary driving lights and front foglights . . . . . . . . . . . . . . . . . . . . . . . . H3 55
Side/parking lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass base 5
Direction indicators, reversing light and rear foglight . . . . . . . . . . . . . . . Bayonet 21
Stop and tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bayonet 21/5
Door open/kerb illumination lights, luggage area light . . . . . . . . . . . . . . Bayonet 5
Number plate lights, reading light and footwell lights . . . . . . . . . . . . . . Glass base 5
Engine bay light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bayonet 10
Interior lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Festoon 10
Vanity mirror light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Festoon 3
Glovebox light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass base 3
Ashtray light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass base 1.2
Instrument illumination, pilot and warning lights . . . . . . . . . . . . . . . . . . Glass base 1.2/2.5
Heater control light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass base 1
Automatic transmission selector light and clock light . . . . . . . . . . . . . . Bayonet 1.4
Fuses and circuit breakers- main fuse box
Fuse No Rating (A) Circuit(s) protected
1 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LH main beam, LH auxiliary driving light
2 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RH main beam, LH auxiliary driving light
3 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LH dipped beam
4 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RH dipped beam
5 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LH side and tail lights
6 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RH side and tail lights
13•1
Easy,suitable for
novice with little
experienceFairly easy,suitable
for beginner with
some experienceFairly difficult,
suitable for competent
DIY mechanicDifficult,suitable for
experienced DIY
mechanicVery difficult,
suitable for expert
DIY or professional
Degrees of difficulty
Specifications Contents
13
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13•2Body electrical system
Fuses and circuit breakers- main fuse box (continued)
Fuse NoRating (A)Circuit(s) protected
715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instrument illumination, number plate lights
810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Control circuits for air conditioning, heated windscreen and ride
height control
930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Headlight washer pump, tailgate and fuel filler flap release
1020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Central locking system, interior lights, clock, mirror adjustment
1120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel pump (with air conditioning), taxi circuits
1210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hazard warning flasher
1330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heated seats, cigarette lighters
1430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Horn
1530 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiper motors and screen washer pumps
1630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heated rear window, heated mirrors
1720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Front foglights
1830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heater blower
1910 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Accessory circuits
2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Direction indicators, reversing lights
2115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Stop-lights
2210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instrument and controls
23C20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power windows (front) and sliding roof
24C20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power windows (rear) and rear seat adjustment
C = Circuit breaker
Fuses and circuit breakers - auxiliary fuse box
Colour Rating (A)Circuit(s) protected
Black20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel-injection pump
Pink20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air conditioning cooling fan
Yellow20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Anti-lock braking system control circuitry
Green30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Anti-lock braking system pump
Brown30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heated windscreen (left-hand side)
Brown30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heated windscreen (right-hand side)
GreyC20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Front seat adjustment
Orange20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ride height control
C = Circuit breaker
Relays in main fuse box
IdentificationFunction
I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ignition circuit
II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heated rear window and mirrors
III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power windows and sliding roof
IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Seat belt warning
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intermittent wipe - front
VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intermittent wipe - rear
VII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Headlight washer
VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interior light delay
IX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear seat adjustment
X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Headlights (main beam)
XI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Engine auxiliary
XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Automatic transmission inhibitor
A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare
B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Radio
C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Horn
D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tailgate release
E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare
F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Headlights (dipped beam)
G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Seat heaters
H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Front foglights
Other relays and modules
IdentificationFunction
Behind facia (centre):
L1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lights on buzzer
L2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear fog light control
L3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Automatic transmission kickdown time
L4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel pump (with air conditioning)
L5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic switch
L6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Anti-theft alarm
Behind facia (passenger side):
M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manifold heater (carburettor) or fuel pump (fuel-injection)
M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power hold (carburettor) or inspection valve (fuel-injection)
M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heated windscreen (power)
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the circuit between the relevant connector and
the battery is problem-free.
13Continue to check the remainder of the
circuit in the same fashion.
14When a point is reached at which no
voltage is present, the problem must lie
between that point and the previous test point
with voltage. Most problems can be traced to
a broken, corroded or loose connection.
Finding a short-circuit
15To check for a short-circuit, first disconnect
the load(s) from the circuit (loads are the
components which draw current from a circuit,
such as bulbs, motors, heating elements, etc).
16Remove the relevant fuse from the circuit,
and connect a circuit tester or voltmeter to the
fuse connections.
17Switch on the circuit, bearing in mind that
some circuits are live only when the ignition
switch is moved to a particular position.
18If voltage is present (indicated either by
the tester bulb lighting or a voltmeter reading),
this means that there is a short-circuit.
19If no voltage is present, but the fuse still
blows with the load(s) connected, this
indicates an internal fault in the load(s).
Finding an earth fault
20The battery negative terminal is connected
to “earth” - the metal of the engine/transmission
and the car body - and most systems are wired
so that they only receive a positive feed, the
current returning via the metal of the car body.
This means that the component mounting andthe body form part of that circuit. Loose or
corroded mountings can therefore cause a range
of electrical faults, ranging from total failure of a
circuit, to a puzzling partial fault. In particular,
lights may shine dimly (especially when another
circuit sharing the same earth is in operation),
motors (eg wiper motors or the radiator cooling
fan motor) may run slowly, and the operation of
one circuit may have an apparently-unrelated
effect on another. Note that on many vehicles,
earth straps are used between certain
components, such as the engine/transmission
and the body, usually where there is no metal-to-
metal contact between components, due to
flexible rubber mountings, etc.
21To check whether a component is properly
earthed, disconnect the battery, and connect
one lead of an ohmmeter to a known good
earth point. Connect the other lead to the wire
or earth connection being tested. The
resistance reading should be zero; if not,
check the connection as follows.
22If an earth connection is thought to be
faulty, dismantle the connection, and clean
back to bare metal both the bodyshell and the
wire terminal, or the component’s earth
connection mating surface. Be careful to
remove all traces of dirt and corrosion, then
use a knife to trim away any paint, so that a
clean metal-to-metal joint is made. On
reassembly, tighten the joint fasteners
securely; if a wire terminal is being refitted, use
serrated washers between the terminal and
the bodyshell, to ensure a clean and secure
connection. When the connection is remade,
prevent the onset of corrosion in the future byapplying a coat of petroleum jelly or silicone-
based grease, or by spraying on (at regular
intervals) a proprietary ignition sealer, or a
water-dispersant lubricant.
Headlight
1Open and prop the bonnet. Remove the
cover from the rear of the headlight unit by
twisting it anti-clockwise.
2Disconnect the wiring plug from the
headlight bulb. Release the spring clip by
squeezing its legs together and move it clear
of the bulb (see illustration).
3Remove the headlight bulb (see
illustration). Caution: If the lights have just
been in use, the bulb may be extremely hot.
4When handling the new bulb, use a tissue or
clean cloth to avoid touching the glass with
the fingers. If the glass is accidentally touched,
wipe it clean using methylated spirit. Moisture
and grease from the skin can cause
blackening and rapid failure of the new bulb.
5Fit the new bulb, making sure that the legs
and cut-outs in the bulb base and the reflector
match up. Secure with the spring clip.
6Reconnect the wiring plug. Check the
headlight for correct operation, then refit and
secure the rear cover.
Front parking light (sidelight)
7Gain access as for the headlight bulb, then
pull the parking light bulbholder from the
headlight reflector.
8Extract the wedge base bulb from the
holder (see illustration). Fit the new bulb, refit
the bulbholder and check for correct
operation.
Auxiliary driving light (when fitted)
9From above the auxiliary light unit, release
the cover spring clip and remove the cover
(see illustration).
10Release the spring clip from the bulb.
Withdraw the bulb and unplug its wiring
connector (see illustration). Caution: If the
lights have just been in use, the bulb may be
extremely hot.
11Do not touch the glass of the new bulb
with the fingers.
3Exterior lights - bulb renewal
13•4Body electrical system
3.2 Squeeze the spring clip legs (arrowed)
to remove the headlight bulb3.3 Removing a headlight bulb
3.8 Removing the front parking light bulb
from the holder3.9 Auxiliary driving light cover3.10 Removing the auxiliary driving light
bulb
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12Connect the new bulb, fit it and secure it
with the spring clip.
13Check the light for correct operation, then
refit and secure the cover.
Front foglight (when fitted)
14Remove the lens and reflector together by
undoing the two retaining screws. Do not
disturb the alignment screw (see illustration).
15Disconnect the wiring from the bulb.
Release the spring clip and extract the bulb.
Caution: If the lights have just been in use, the
bulb may be extremely hot.
16Do not touch the glass of the new bulb
with the fingers.
17Fit the new bulb and secure it with the
spring clip. Reconnect the wiring.18Refit the lens and reflector and secure it
with the two screws. Check for correct
operation.
Front direction indicator
19From under the bonnet, unhook the spring
which secures the direction indicator light unit
(see illustration).
20Withdraw the light unit and free the
bulbholder from it by twisting it anti-clockwise
(see illustration).
21Remove the bulb from the holder by
pushing and twisting anti-clockwise. Fit the
new bulb to the holder, refit the bulb and
holder to the light unit and refit and secure the
light unit.
22Check the direction indicators for correct
operation.
Direction indicator side repeaters
23Reach up behind the wing and release the
light unit by squeezing the two release tags
together.
24Pull the light unit out of the wing. Twist the
bulbholder anti-clockwise to release it. Pull out
the old bulb and press in the new one (see
illustrations).
25Refit the bulbholder, then insert the light
unit into its hole and press it home.
Rear light cluster
26Access to rear light cluster bulbs is gained
from within the luggage area. First remove theaccess cover on the side concerned; on the
right-hand side, also remove the jack.
27Grasp the bulbholder in the apertures
provided, squeeze the retaining lugs together
and withdraw the bulbholder (see
illustration).
28The appropriate bulb(s) can now be
renewed, and the bulbholder refitted (see
illustration).
Number plate light
29Carefully prise the light unit out of the
bumper with a screwdriver.
30Twist the light unit and bulbholder anti-
clockwise to separate them (see illustration).
Pull out the wedge base bulb and press in the
newone.
31Reassemble the light unit and bulbholder,
then push the assembly home.
Body electrical system 13•5
13
3.14 Front foglight bulb renewal
A Rotating screws
B Spring clipC Alignment screw
3.24a Removing a direction indicator side
repeater
3.19 Unhook the spring (arrowed) to
release the front indicator light unit3.20 Removing the bulb and holder from
the direction indicator light unit
3.24b Fitting a new side repeater bulb
3.27 Rear light cluster bulbholder retaining
lugs (arrowed)
3.28 Identification of rear light bulbs
A Reversing light
B Direction indicator
C Stop-lightD Tail light
E Rear foglight3.30 Separate the unit to gain access to the
number plate light bulb
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Footwell lights
11Free the light unit by carefully prising with
a screwdriver(see illustration).
12Extract the bulbholder by twisting and
pulling. Renew the bulb, refit the holder and
press the light unit home.
Luggage area light
13Carefully prise free the light unit (see
illustration).
14Pull out the old bulb, press in the new one
and refit the light unit.
Engine bay light
15This light bulb is directly accessible once
the bonnet is opened. It is of the bayonet type.
Instrument panel lights
16Remove the instrument cluster.
17Extract the appropriate bulb and holder by
twisting it 90°anti-clockwise (see
illustration).
18Large bulbs are of the wedge base typeand can be pulled out of their holders. Small
bulbs and holders cannot be separated, but
must be renewed complete.
19Refit the bulbs and holder, then refit the
instrument panel.
Switch illumination lights
20The pilot lights in the minor switches cannot
be renewed independently of the switch.
21The bulbs which illuminate the lighting
master switch and the heater blower switch
can be renewed after pulling off the switch
knob (see illustration).
22The switch symbols in the instrument
panel surround are illuminated by a single
bulb. To gain access to the bulb, remove the
instrument panel surround, which is secured
by four screws. The bulb is of the wedge base
type (see illustration).
Glovebox light
23Open the glovebox. Remove the
combined switch/light unit, which is secured
by two screws (see illustration).
24Prise out the switch, renew the bayonet
fitting bulb and refit the switch
25Refit and secure the light unit with the two
screws.
Ashtray light
26Remove the storage box or audio unit
from just above the ashtray (see illustration).
27Free the bulbholder from above the ashtray,
either by pulling it outwards (low series trim) or
by carefully prising it away from its housing
using a screwdriver (high series trim).28Renew the wedge base bulb. Refit the
bulbholder and the other disturbed
components.
Radio fader light
29Carefully prise off the fader surround.
30Extract the bulbholder by twisting it anti-
clockwise. Disconnect its wiring plug and
remove it.
31The bulb and holder cannot be separated.
Fit the new bulbholder unit, check for correct
operation, then refit the fader surround.
Heater control light
32Remove the instrument panel surround.
33Pull off the heater control knobs, then
prise the display panel off the heater controls
to expose the bulb.
13•8Body electrical system
6.21 Pull off the switch knob to expose the
bulb
6.26 Ashtray light bulb seen through radio
aperture6.22 Removing the switch symbol
illumination light6.23 The glovebox light unit
6.13 Luggage area light unit6.17 Instrument panel lights
6.11 Footwell light bulb renewal - front (A)
and rear (B)
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34Renew the bulb, check for correct
operation, then refit the disturbed components
(see illustration).
Automatic transmission selector
light
35Carefully pull off the selector housing.
Remove the selector knob by unscrewing it.
36Release the selector indicator plate, which
is secured by two clips. Remove the indicator
plate by sliding it up the selector stalk.
37Remove the selector guide plate, which is
secured by four screws. Extract the bulbholder
and renew the bulb (see illustration).
38An alternative means of access is by
removing the centre console.
39Refit by reversing the removal operations.
Rear console light
40Remove the rear heater control lever knob
by pulling it off.
41Remove the rear console panel, which is
secured by two screws at the top.
42Free the bulbholder by twisting it anti-
clockwise. Renew the wedge base bulb.
43Refit the bulbholder and the other
disturbed components.
Hazard warning switch light
44Remove the steering column upper
shroud, which is secured by three screws.
45Make sure that the switch is in the “off”
position, then pull off the switch cap.
46Pull out the wedge base bulb and press in
the new one.47Refit the switch cap and the steering
column upper shroud.
Clock light
48If the clock is in the instrument panel,
renewal is as described for the other
instrument panel lights.
49To renew the light bulb in the overhead
type of clock, first remove the overhead
console.
50Remove the back of the clock, which is
secured by two screws, for access to the bulb.
51Renew the bayonet fitting bulb (see
illustration). Refit the back of the clock, then
refit the overhead console.
Models before April 1992
1Although not essential, it is wise to
disconnect the battery negative lead.
2Remove the instrument panel surround,
which is secured by four screws. Disengage
the switch symbol illumination light from the
surround.
3Remove the four screws which secure the
instrument cluster.
4Partly withdraw the instrument cluster,
disconnect the multi-plugs and remove the
cluster (see illustrations). The multi-plugs are
colour coded and not interchangeable; when a
graphic display module is fitted, its multi-plughas a red locking mechanism which must be
retracted before the plug can be
disconnected.
5Refit by reversing the removal operations.
Models from April 1992
6For these models, note the following points:
a)The instrument cluster surround is
retained by two screws and two clips. It
will also be necessary to disconnect the
panel dimmer switch (see illustration).
b)When removing the cluster note that it will
also be necessary to release the retaining
clip and disconnect the speedometer
cable (see illustration).On refitting push
the cable back into position and check
that it is securely held in position with the
retaining clip.
7Instrument cluster - removal
and refitting
Body electrical system 13•9
13
6.37 Automatic transmission selector with
bulbholder displaced6.51 Renewing the clock bulb
7.4b Removing the instrument cluster7.6a Disconnect the dimmer switch wiring
connector as the surround is removed7.6b Release the retaining clip and
disconnect the cable from the cluster
7.4a Instrument cluster viewed through
windscreen to show multi-plugs
6.34 Renewing the heater control light bulb
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1With the instrument cluster removed, a
particular gauge or other component can be
renewed by following the appropriate parts of
this Section.
2Remove all the light bulbs and holders from
the rear of the panel by twisting them anti-
clockwise.
3To remove the printed circuit, unclip and
remove the two multi-plug terminal retainers.
Remove all the nuts and washers from the
printed circuit terminals, then unclip and
remove the printed circuit. Be careful with it, it
is fragile (see illustration).
4To remove the instrument cluster glass,
release the two securing clips from thebottom
edge of the glass. Swing the glass upwards
and remove it.
5With the glass removed, the speedometer,
fuel and temperature gauges can be removed
individually after undoing their securing nuts or
screws. To remove the clock or tachometer,
the printed circuit must be removed as well.
6When fitted, the low fuel/high temperature
warning light bulbs can be renewed after
removing the combined gauge unit. Use
tweezers to extract the old bulb and to fit the
new one.
7The graphic display module, when fitted,
can be removed after undoing its two securing
screws.
8Reassemble the instrument cluster by
reversing the dismantling operations.
1To remove the clock from the instrument
panel, refer to the previous Section.
2To remove the clock from the overhead
console, first remove the console.
3Remove the clock rear cover, which is
secured by two screws.
4Remove the two screws which secure the
clock itself, then withdraw the clock.
5Refit by reversing the removal operations.1Disconnect the battery negative lead.
Front lighter
2On models with high level trim, pull the
centre console surround away from the radio
to gain access to the lighter. On models with
low level trim, remove the radio/cassette unit.
3Disconnect the wires from the cigarette
lighter and push it out of the illuminated ring.
4Refit by reversing the removal operations.
Rear lighter
5Pull off the rear heater control lever knob.
6Remove the rear console panel, which is
secured by two screws.
7Disconnect the wires from the lighter and
push it out of the illuminated ring.
8Refit by reversing the removal operations.
1Two horns are fitted as standard. The high
tone horn is located to the right of the radiator
and is accessible from under the bonnet. The
low tone horn is located below and to the left
of the radiator and is accessible from below.
2Remove the horn securing nut or bolt and
recover the shakeproof washer.
3Disconnect the wiring and remove the horn.4When refitting the horn, make sure it is
correctly positioned before tightening the
securing nut or bolt.
1Disconnect the battery negative lead.
Switch plate
2Pull off the steering wheel centre cover.
3Undo the three screws which retain the
switch plate. Disconnect and remove the
switch plate (see illustration).
4Refit by reversing the removal operations.
Slip rings
5Remove the steering wheel.
6Release the tangs which secure the slip
rings to the underside of the steering wheel.
Disconnect the slip rings from the switch plate
and remove them.
7Refit by reversing the removal operations.
Brushes
8Remove the steering wheel.
9Remove the steering column upper and
lower shrouds.
10Disconnect the wiring from the horn
brushes. Carefully lever out the brush unit,
using a thin screwdriver inserted into the
bottom edge of the unit(see illustration).
11Refit by reversing the removal operations.
1Remove the seat.
2Remove the seat cushion or backrest trim.
3Note which way round the heating element
is facing (see illustration),then remove the
wire clips and adhesive tape which secure it to
the seat. Retrieve the tie-rod and fit it to the
new element.
4Fit the new element with the thermostat
facing the cushion foam. Secure the element
with wire clips and tape, ensuring that it is not
too tight - it must be able to flex under load.
5Refit the cushion or backrest trim.
6Refit the seat and check the heating
elements for correct operation.
13Seat heating elements -
removal and refitting
12Horn switch plate, slip rings
and brushes - removal and
refitting
11Horn - removal and refitting
10Cigarette lighter - removal
and refitting
9Clock - removal and refitting
8Instrument cluster - dismantling
and reassembly
13•10Body electrical system
8.3 Instrument cluster printed circuit
Unclip retainers at their top ends (arrowed)
13.3 Seat heating element
Thermostat (arrowed) must face the foam
12.3 Three screws (arrowed) secure the
horn switch plate12.10 Removing the horn brush unit
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20When refitting, check the switch for
correct operation before refitting the shrouds
and steering wheel centre cover. When fitting
the shrouds, be careful not to trap the switch
rubber gaiter.
Models from April 1992
21Note that if access to the switch retaining
screws cannot be gained with the steering
wheel in position, then the steering wheel
must first be removed.
Windscreen wipe/wash switch
Models before April 1992
22Proceed as described in the previous sub-
section for the direction indicator switch.
Depending on equipment, the wipe/wash
switch may have more than one multi-plug
connected to it.
Models from April 1992
23Note that if access to the switch retaining
screws cannot be gained with the steering
wheel in position, then the steering wheel
must first be removed.
Door pillar switch (for courtesy
light)
24Remove the single securing screw and pull
the switch from its location (see illustration).
25Retain the wiring with (for instance) string
or a clothes peg, so that it cannot fall into the
door pillar, then disconnect the switch.
26Lubricate the plunger of the switch with a
little petroleum jelly when refitting
Reversing light switch (manual
gearbox)
27Raise the front of the vehicle and support
it securely.
28Locate the reversing light switch, which is
located on the right-hand side of the gearbox.
29Disconnect the wiring from the switch,
wipe clean around it and unscrew it.
30When refitting, make sure that the switch
wiring is routed sufficiently far from the
exhaust system to avoid damage due to heat.
Window operating switch
31The window operating switch is removed
from the armrest or console in the same way
as the mirror control switch previously
described (see illustration).
Sliding roof switch
32Carefully prise the switch from the overhead
console using a thin-bladed screwdriver.
33Disconnect the multi-plug and remove the
switch.
Tailgate lock switch
34The tailgate lock switch controls the
luggage area lights. When appropriate, it also
provides inputs to the auxiliary warning and
anti-theft systems.
35To avoid damage to other components,
the battery must be disconnected before the
tailgate lock switch is removed.
36Remove the tailgate interior trim panel,
which is secured by eleven screws.37Release the switch locking tab, pivot the
switch away from the lock and disconnect it.
38When refitting, make sure that the slot on
the switch engages with the operating lug on
the lock barrel.
Handbrake “ON” switch
39Gain access to the base of the handbrake
lever by removing the rubber gaiter and (if
necessary) the centre console or switch panel
(see illustration).
40Disconnect the wiring from the handbrake
switch. Undo the two screws and remove the
switch, noting how the screws do not pass
through holes in the lever but engage in slots.
41After refitting the switch, check for correct
operation before refitting the surrounding trim.
Stop-light switch
42Remove the under-dash trim on the
driver’s side. The trim is secured by plastic
clips.
43Disconnect the wiring from the switch.
Turn the switch 90°anti-clockwise and
remove it from the brake pedal bracket (see
illustration).
44When refitting, hold the pedal in the fully
raised position, push in the switch and turn it
clockwise to lock it. Release the pedal and
check that at least 2 mm (0.08 in) of the switch
plunger is visible (see illustration).
Oil pressure warning switch
All engines except DOHC
45This switch is located on the left-hand side
of the cylinder block. Access may be impeded
by one of the manifolds and associated
equipment.
46Disconnect the wire from the switch, then
unscrew the switch and remove it.
47Clean the switch and its seat before
refitting. Apply a little sealant to the switch
threads if wished.
48Run the engine and check that there are
no oil leaks from the switch. Stop the engine
and check the oil level.
DOHC engines
49On these engines the switch is located on
the right-hand side of the cylinder block
between the core plugs.
13•12Body electrical system
15.24 Door pillar switch securing screws
(arrowed)
15.43 Stop-light switch fitted to brake
pedal bracket
15.44 Fitting the stop-light switch (A)
Plunger protrusion (between arrows) must be
at least 2 mm (0.08 in)
15.31 Removing a window operating switch15.39 Handbrake “On” switch
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Computer module and bulb
Models before April 1992
2Remove the instrument panel surround,
which is secured by four screws.
3Carefully pull the module from its location.
Release the multi-plug by pressing
downwards and disconnect it.
4The module illumination bulbholder may
now be extracted by gripping it with pliers and
twisting it anti-clockwise (see illustration).
Extract the old wedge base bulb, press in the
new one and refit the bulb and holder.
5Reconnect the multi-plug and press the
module back into its hole. Check for correct
operation, then refit the instrument panel
surround.
Models from April 1992
6Disconnect the battery negative terminal.
7Undo the two instrument cluster surround
retaining screws then release the two retaining
clips and remove the surround. Disconnect the
instrument cluster dimmer switch as it is
removed.
8Pull off the three knobs from the heater and
ventilation controls to gain access to the two
hidden central vent panel retaining screws.
Slacken and remove the four panel retaining
screws and partially withdraw the panel.
Disconnect the wiring connectors from the
heated window switches and fuel computer
and remove the panel from the car.
9Undo the four fuel computer retaining
screws and remove the computer from the
vent panel (see illustration).
10Refitting is a reverse of the removal
procedure.
Fuel flow sensor (carburettor
models only)
11The fuel flow sensor is located under the
bonnet, on the left-hand inner wing (see
illustration).
12Disconnect the battery negative lead.
13Disconnect the multi-plug and the fuel
pipes from the sensor. Be prepared for fuel
spillage; plug or cap the pipes.
14Remove the three screws which secure
the sensor bracket. Remove the sensor and
bracket together; they can be separated on
the bench if wished.15Refit by reversing the removal operations.
Use new fuel pipe clips if the old ones were
damaged during removal.
Note that if a fault develops in the AWS,
thorough testing and fault finding should be
left to a Ford dealer or other competent
specialist. Unskilled or uninformed testing may
cause further damage. When checking wires
or sensors for continuity, disconnect the
control assembly and bulb failure module first,
otherwise damage may be caused.
Warning light bulbs
1Refer to Sections 7 and 8.
Graphic display module
2Refer to Sections 7 and 8.
3The bulbs and light emitting diodes (LEDs)
can be removed from the module using
tweezers or jeweller’s pliers. When renewing
the fuel filler warning LED, note that the pip on
the LED must align with the yellow dot on the
circuit board.
Fuel filler switch
4Open the fuel filler flap and remove the cap.
5Inside the luggage area, remove the trim on
the right-hand side and disconnect the switch
multi-plug(see illustration).6Remove the screw which secures the switch
to the filler neck. Remove the switch and
withdraw its wires.
7Refit by reversing the removal operations.
Air temperature sensor
8From under the front bumper, unclip and
disconnect the sensor multi-plug.
9Unclip the sensor from its slot by pulling the
securing tag inwards. Remove the sensor (see
illustration).
10When refitting, first connect the multi-plug.
Fit the hook on the end of the sensor into the
slot and press the sensor into place, then
secure the multi-plug in its clip.
Door/tailgate switch
11Remove the door interior ortailgate
interior trim panel (eleven screws).
12Pull the switch to detach it from the lock
and disconnect its multi-plug.
13Refit by reversing the removal operations.
Coolant level switch
14Remove the cap from the coolant
expansion tank, taking precautions against
scalding if the coolant is hot.
15Syphon coolant out of the tank if
necessary until the level is below the switch.
16Disconnect the switch multi-plug.
Unscrew the retaining ring and pull the switch
out of its grommet. Note how flats on the
grommet and switch ensure correct fitting
(see illustration).
27Auxiliary warning system
components - testing, removal
and refitting
13•18Body electrical system
26.4 Renewing the fuel computer module
bulb
27.5 Fuel filler switch screw (arrowed)27.9 Removing the air temperature sensor
26.9 Fuel computer retaining screws
(arrowed)26.11 Fuel flow sensor fitted to carburettor
models
procarmanuals.com