303-14b FORD KUGA 2011 1.G Wiring Diagram User Guide

FJB(PARTIAL)
WA 1.0
ain Control Module (PCM) Relay
303-14B-9 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-10 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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PSA NUMBERING DEFINATION:PSANUMBERINGDEFINATION:AACYLINDER 1 IS ON FLYWHEEL SIDE
E
0.50WK
BN-RD
9-RJ40.50WK
WH-RD
8-RJ4
8-RJ3 WH-VT WK 0.509-RJ3 BN-WH WK 0.50
1.5WK
GN-RD
15-RL13
1.5WK
BK-OG
91S-RL13
1.5WK
GN-BU
15-RL12
15-RL11 GN-YE WK 1.5
91S-RL11 BK-YE WK 1.5
1.5WK
GN-WH
15-RL10
1.5WK
BK-WH
91S-RL10
C9542
8-RJ11 WH-GN WK 0.509-RJ11 BN-GN WK 0.50
9-RJ5 BN WK 0.50
G2G
C7851
.
E810
G
C7791G2
.
1E7289-RJ12 BN-BU WK 0.50
1
21ET46
.31S-GC21 BK-GN WK 0.50
VREFVOUTVGRD.
E727
G1G2G3C906
2GG
C9261
VREFVOUTVGRD.
E706
VREFVOUTVGRD
E711
.
VREFVOUTVGRD.
1E825
7-RL22 YE-BK WK 0.500.50WK
WH-BK
8-RL220.50WK
BN-YE
9-RL22
C7901G2G+E432
.
9-RJ22 BN-BU WK 0.50
49-RJ22 BU-WH WK 0.50
0.50WK
GN-RD
15-RJ22
7-RJ11 YE-GN WK 0.50
2C586 G
0.75WK
BK-BU
91S-RL50C15-RL50C GN-BU WK 0.75
8-RJ5 WH WK 0.50
0.50WK
WH-BU
8-RJ12
0.50WK
YE-RD
7-RJ4
1.5WK
BK-BU
91S-RL12
23
C9841
+E205
.
+.
E206
+E207
.
C7712S
C7722S
C7732S
2C774S
C7711S
C7721S
C7731S
1C774 S
+.
E208
4
3
G
C8333+
...VREFVOUTVGRD
E130 .
G4
G
C8335
G6
G1
0.50WK
YE-VT
7-RJ3
C419H3
C418D4A1 C418E3 C418
L4 C419
M4 C419
L3 C419
M3 C419
L2 C419
M2 C419
L1 C419
M1 C419
C418B3
C418C4
C417D3D2 C417
C417L2C417L1
D4 C417
M1 C417
C4 C417E2 C417F2 C417
C417H4C417C1C417C2
C417B4C417B1C417C3
A2 C419C4 C419C2 C419
E4 C417E1 C417E3 C417
A2 C418B4 C418
H1 C417K3 C417
C860
1GC8602GC417M20.75WK
GN-BK
15-RJ37
0.75WK
BK-GN
91S-RL715S-RL7 GN-BK WK 0.75
9-RL7 BN-GN WK 0.508-RL7 WH-GN WK 0.507-RL7 YE-GN WK 0.50
15S-RJ37 GN-BK WK 0.75
5
C596
-
+
T1
.
E807
3G
1G3G
0.50WK
WH-BU
8-RJ22C417F12
0.50WK
YE-GN
7-RJ37A8-RJ37A WH-GN WK 0.509-RJ37A BN-GN WK 0.50
VREFVOUTVGRD
E150
.3G1G
2C958 G
E740
.G1C6562G8-RJ17A WH-VT WK 0.50
0.50WK
BN-WH
9-RJ17A
C418B2
C418D3
+
E720
VCCOUTGND
E818
.321C630
0.50WK
YE
7-RJ28
0.50WK
BN
9-RJ280.50WK
WH
8-RJ28
.Engine Coolant Temperature (ECT) Sensor
1E728.Fuel Rail Temperature Sensor
.Engine Oil Pressure (EOP) Switch
.Fuel Rail Pressure (FRP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Crankshaft Position (CKP) Sensor
.Turbocharger Variable Vane Position Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve
.Mass Air Flow (MAF) Sensor
.Turbocharger Boost Pressure Sensor
.Intake Air Temperature (IAT) Sensor
Exhaust Gas Recirculation (EGR) Valve Position Sensor
.Throttle Position (TP) Sensor
303-14B-11 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

14K733
14A280FJB (PARTIAL)
BB03
.
+
F6 60APM
(+) (-)
.
30-DA25 RD FWK 25.0
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
+
.
E244
+
E246
.
1C8541C8561C857C8551
+
E245
.
+
E243.
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
+
F24 15A
0.75
WA
RD
30-PE17
+F138 10A
25.0
FLR9
BK
31-BA11
GROUND BATTERY G1
G8
ENGINE
GROUND
27C96
IGNITION
GND MICRO
CAN
BB02
15-PE16 GN-WH WA 0.50
+10A
F25
S164
15-DC25 GN-BU WA 1.0
S162
15-DA6 GN-WH WA 1.5
31
C300
42
1B+
+20A
F11B-1
GROUND
LEFT FRONT
G37
2.5
WA
BK
31-DA3
0.5
WA
BK
31-PE16
S121
31-BA11B BK FLR9 35.0
C90_24C90_25C90_26C90_27
15-RD15A GN-OG WA 0.50
15S-DC28 GN-BU WK 2.5
30-RD15 RD WA 6.0
C1-5
C1-1C1-3
C1-2E609
.
R12
15S-RD15E GN-OG WA 6.0
15S-RD15F GN-RD WK 2.5
2.5WK
GN-BU
15S-RD15G
S124
2.5WK
GN-YE
15S-RD15H
15S-RD15J GN-OG WK 2.5
+
10A
F28
0.50
WA
GN-BU
15-DC25A
GND.
E515
3
C7344
G70A
RIGHT
GROUND
1.5
WA
BK
31-RG2E
17C10015S-RG2E GN-OG WA 1.5
C9622+5A
F111_
+
F3 60A
6.0
WA
RD
30-DA1
15-CG17 GN-OGW31-CG17 BKW91-CG17 BK-RDW
1C988
24
+10A
F130
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02
EJB
Battery
.Glow Plug 2.Glow Plug 4.Glow Plug 3.Glow Plug 1
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
Battery Junction Box
GROUNDGGROUNDGGGROUNDFENDER
.Glow Plug Relay
.
Fuel Pump and Sender Unit
GROUNDGGROUNDGGGROUNDWHEELARCH
Four-Wheel Drive (4WD) Control Module
303-14B-12 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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PJB (PARTIAL)
LAMP SWITCH FROM STOP
10-RJ30 GY WA 0.50
15S-LG23 GN-WH WA 0.75
0.75
WA
GN-RD
15S-PE8
15-RE17 GN-BU WA 0.50
C963138C96
7C100
0.35
WA
YE
7-RJ300.35
WA
WH
8-RJ30
1918C11817
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
C8252
1
2
E904
.
0.50
WA
GN-YE
15-RJ30
C118
20
0.35
WA
BN
9-RJ30
7-RJ30 YE WA 0.35
0.35
WA
BN
9-RJ300.35
WA
BK-YE
91S-BB6
8-RJ30 WH WA 0.35
101314C80931
0.50
WA
BK-YE
91-RJ30
0.35
WA
BK-YE
91S-BB6
S15
30.35
WA
BK-YE
91-BB6
0.50
WA
GY
10-RJ30
C113
5
.
PWM
.
E901
C64865
4321C648
GROUND G53A
RIGHT FRONT
0.75
WA
BK-WH
91-DA6A
+10AF34
+F36 10A+10AF35
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD WA 1.0
91S-RH9 BK-BU WA 0.50
GN-BU WA 0.75
15-DC34
GN-OG WA 0.75
15-RE21
+3AF30
C100
C90_12
C90_13
C90_16
C90_21
C90_28
C90_37
C90_41
C90_6
C90_8
C90_14
15S-DC28A GN-BU WA 0.500.50
WA
BK-RD
91S-RD15
15-RN3A GN-BU WA 0.75S13215-RN3B GN-BU WA 0.75
C90_2
.
E608
R19
37C100
C113
27
91S-RH5A BK-BU WA 0.35
91S-RH5A BK-BU WA 0.50C90_9
15-CG17 GN-OG WA 0.75
WK 0.75
0.75
WA
BK
31-CG171.0
WA
BK-RD
91-CG17
WK 0.75WK 1.0
C234128
G45
RIGHT REAR
GROUND
9C100
30-RE8 RD WA 0.50
S120
E612
.
R6
15-RH10B GN-RD WA 1.0
1.0
WA
GN-RD
15-RH10A1.0
15-RH10D WA
GN-RD
15-RH10C GN-RD WA 1.0
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
PPPPPPPJB(PPJB(PPJB(PPJB(Px(BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL 2
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
303-14B-13 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalytic Converter Differential Pressure Sensor (G1230381)
123
XW4T-14A464-FB
HARNESS 12A690 TO DIFFERENTIAL PRESS SENSOR C640 G
0.50
WKWH-VT8-RJ50
G
0.50WKBN-WH9-RJ50
G
0.50WKYE-VT7-RJ50
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14B- 14
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-14
.
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Clutch Pedal Position (CPP) Switch (G1235979)
12
4S7T-14489-VAA
C863
TO BOTTOM CLUTCH PEDAL SWITCH
HARNESS 14014 PIN 1 => 91S-AB6B BK-RD 0.35 WA + 91S-AB1 BK-BU 0.35 WA
PIN 1 => 91S-AB1 BK-BU 0.35 WA
31S-AB6BK-RDWA0.35+ 91S-AB1BK-BUWA0.3591-AB6BK-RDWA0.35
Engine Coolant Temperature (ECT) Sensor (G1230382)
12
6M5T-14A464-FBA
HARNESS 12A690 TO TO ENGINE COOLING TEMP (GN) C779 G
0.50
WKWH8-RJ5
G
0.50WKBN9-RJ5
Clutch Pedal Position (CPP) Switch (G1235978)
1234
1L2T-14489-GB
C825
TO CLUTCH PEDAL SWITCH
HARNESS 14014
91S-BB6BK-YEWA0.3591-BB6BK-YEWA0.35
303-14B- 15
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-15
.
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Engine Oil Pressure (EOP) Switch (G1230383)
12
6M5T-14A464-HBA
HARNESS 12A690 TO TO OIL PRESSURE SWITCH (GY) C954 0.50
WKBK-GN31S-GC21
Exhaust Gas Temperature Sensor (G1230384)
12
XW4T-14A464-EAA
HARNESS 12A690 TO POST CAT SENSOR (BK) C638 G
0.50
WKWH-BU8-RJ47
G
0.50WKBN-BU9-RJ47
Exhaust Gas Temperature Sensor (G1230385)
12
XW4T-14A464-EAA
HARNESS 12A690 TO PRE CAT SENSOR (BK) C639 G
0.50
WKWH-RD8-RJ46
G
0.50WKBN-RD9-RJ46
Fuel Rail Pressure (FRP) Sensor (G1235980)
123
6M5T-14A464-CCA
C586
TO FUEL RAIL PRESSURE SENSOR
HARNESS 12A690
8-RJ11WH-GNWK0.50 G
9-RJ11BN-GNWK0.50 G
7-RJ11YE-GNWK0.50 G
303-14B- 16
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-16
.
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Fuel Rail Temperature Sensor (G1235981)
21
4M5T-14A464-KMA2 1
C785
TO FUEL TEMP SENSOR
HARNESS 12A690
9-RJ12BN-BUWK0.50G
8-RJ12WH-BUWK0.50G
Intake Air Temperature (IAT) Sensor (G1230386)
12
6M5T-14A464-FBA
HARNESS 12A690 TO TO INTAKE AIR TEMP SENSOR C656 G
0.50
WKWH-VT8-RJ17A
G
0.50WKBN-WH9-RJ17A
Intake Camshaft Position (CMP) Sensor (G1230387)
123
6M5T-14A464-HCA
HARNESS 12A690 TO TO CAMSHAFT POSITION SENSOR (WH) C906 G
0.50
WKYE-VT7-RJ3G
0.50WKWH-VT8-RJ3G
0.50WKBN-WH9-RJ3
Mass Air Flow (MAF) Sensor (G1235982)
303-14B- 17
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-17
.
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Powertrain Control Module (PCM) (G1230389)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
1M5T-14A464-CLB
C417
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ50WH-VTWK0.509-RJ50BN-WHWK0.50
7-RJ50YE-VTWK0.50
91S-RL50CBK-BUWK0.7515-RJ37GN-BKWK0.75
91-RE8JBK-YEWK0.75
8-RL22WH-BKWK0.50
8-RJ4WH-RDWK0.50
8-RJ11WH-GNWK0.50
8-RJ22WH-BUWK0.50
8-RJ46WH-RDWK0.50
8-RJ12WH-BUWK0.50
15S-RL7GN-BKWK0.75
9-RJ4BN-RDWK0.50
8-RL7WH-GNWK0.50
8-RJ37AWH-GNWK0.50
9-RJ37ABN-GNWK0.50
8-RJ47WH-BUWK0.50
31S-BB16ABK-RDWK0.50
91S-RL7BK-GNWK0.75
9-RL22BN-YEWK0.50
7-RL7YE-GNWK0.50
9-RJ11BN-GNWK0.50
9-RJ47BN-BUWK0.50
9-RJ46BN-RDWK0.50
9-RJ12BN-BUWK0.50
7-RL22YE-BKWK0.50
7-RJ37AYE-GNWK0.50
9-RL7BN-GNWK0.50
7-RJ11YE-GNWK0.50
30-RE8RDWK0.50
7-RJ4YE-RDWK0.50
91-RE8KBK-YEWK0.75
Mass Air Flow (MAF) Sensor (G1230388)
123456
3W4T-14A464-VA(XXX)
C596
TO MAF SENSOR
HARNESS 12A690
8-RJ22WH-BUWK0.5015-RJ22GN-RDWK0.509-RJ22BN-BUWK0.5049-RJ22BU-WHWK0.50
303-14B- 18
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-18
.
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