CAN FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

C394
TO ELECTRONIC GROUND (no longer used)BATTERY BACKED SOUNDER: STATUS
RAIN SENSORTO SUNROOF
AMBIENT TEMP SENSOR INTRUSION SENSOR
CRUISE CONTROL SW
ELECTRONIC GROUND SUPPLY ROOF
TO ELECTRONIC GROUND
RENT DEVICE
MINI LIFTGATE FEATURE WILL BE ADDED FOR C394 BOXES ONLY
FROM MINI LIFTGATE REL. SW. EXT. FROM MINI LIFTGATE AJAR SW
NOTES
1 WHERE PINS, FUSES AND RELAYS ARE SHOWN AS SPARE OR PROTECTED THESE NEED
2 SPARE CAPACITY SHOULD NOT BE TAKEN INTO ACCOUNT FOR COSTING
3 THE PJB NEEDS TO BE TESTED WITH MAXIMUM FUNCTIONALITYTO BE POPULATED DURING PROTOTYPE PHASE AND REMOVED FOR PRODUCTION -
THE TRACKS IN THE PCB WILL REMAIN FOR FUTURE USE
3M5T-14489-AR*
3M5T-14A073-B*
32 WAY
C95 GREEN
WHITE
LOW BLUE BROWN BROWN BLACK GREEN
FLOOR - 1 ROOF - 1 32 WAY
C96
46 WAY
C100
C102 C99 41 WAY
46 WAY
FLOOR - 2
COCKPIT - 1 C98 14 WAY
C103
CONNECTOR DETAILS
COCKPIT - 2
BOX NUMBER32 WAY
BLUE
3M5T-14489-AP* 3M5T-14489-ZX* 3M5T-14489-ZV* 3M5T-14489-BP* 98AG-14489-TM* 3M5T-14489-ZR*
FRONT - 2
FRONT - 1
3M5T-14489-AR*TT
3M5T-14A073-B*TT
32WAWWYAAC95GREEN
WHITELOW
BLUE
BROWNBROWN
BLACK
GREEN
FLOOR-1
ROOF-1
32WAWWYAA
C96
46WAWWYAA
C100
C102
C99
41WAWWYAA
46WAWWYAAFLOOR-2
COCKPIT-1
C9814WAWWYAA
C103COCKPIT-2
BOXOONUMBER
32WAWWYAABLUE3M5T-14489-AP*TT3M5T-14489-ZX*TT
3M5T-14489-ZV*TT3M5T-14489-BP*TT
98AG-14489-TM*
3M5T-14489-ZR*TTFRONT-2FRONT-1
THE DOTTED INPUTS / OUTPUTS ARE POPULATED DURING DEVOLOPMENT PHASE
AND MUST BE DEPOPULATED FOR J#1
TO WASHER PUMP FRONT
TO WASHER PUMP REAR
FROM STALK SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH
FROM STALK SWITCH
FROM HANDBRAKE SW
FROM BRAKE FLUID LEVEL SWITCH
RADIO FROM INTRUSION SENSOR
TO IP
TO IP
TO CABIN
TO CABIN
FROM LIGHT SWITCH
FROM AMBIENT TEMP SENSOR
FROM CRUISE SW
TO RKE MODULE FROM AC SWITCH
TO KVM MODULE
NOTE:
C102C102C96C103C103C103C96C96C103C98
GND MICROC CONTROL RTNIS GNDAMB TEMP SENS GNDMS CAN -MS CAN +VEHICLE SPEEDRAIN SENSORBATTERY BACKUP SOUNDER
RADIO ANTITHEFT
BRAKE FLUID LEVEL SW
PARK BRAKEHIGH BEAM SWFLASH SW
FRONT WASHER SWITCH
REAR WASHER SW
IS SENSE
AMBIENT TEMP SENSORC CONTROL+-RESRKE SERIAL DATA
HEADLAMP LOW BEAM SW
AUX HEATER REQUEST/HSCOV_FAP
TAILGATE IN TAILGATE AJAR SWTAILGATE INTAILGATE SW EXTERNAL
02
C98C95C98C99C99C98C95C103C98C102C103C103
C102C103C98C95C103C99
C96
C99C99
ntral Junction Box (CJB)
700-01-7 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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W/O REAR PWR POINT
WITH REAR PWR POINT
IGNITION
(15)SUPPLY
PJ
B+PM
(+) (-)
.
25.0FWK
RD
30-DA25
29-HA30
OG-GN
WA 2.5
C1582C158C158
AUX
12 V3DC09
.
29-HA6 OG-YE WA 2.5
BB03
.
GROUND BATTERY G1
G8
ENGINE
GROUND
B-1
31-BA11A BK FLR9 25.031-BA11 BK FLR9 25.0
+20A
F11
IGNITION OL RELAY
IGNITION
CAN
BB02
S146
29-HA6B OG-YE WA 2.5
31-HA2 BK WA 2.5
S16
31-HA6 BK WA 2.5WA
31-HA30 BK 2.5
C155
5
1
2.5
WA
OG-YE
29-HA6
2
1.
DC07
2C912
C912131-HA6 BK WA 2.5
C9111
29S-LK15 OG WA 0.5029S-LK15 OG WA 0.50C155
6S529S-LK15 OG WA 0.3531-HA2 BK WA 2.5
S6
GROUND PASSENGER SIDE
G20
4.0
WA
BK
31-DA2
16
C155
30-DJ7 RD WA 2 5
C482
31-DJ7 BK WA 2.5
C155
13
+
F100 10A
5C1020.35
WA
GN-BK
15-DA4
0.35
WA
GN-WH
15-DJ7
15-DJ7 GN-WH WA 0.50
3ENABLE
2.5
WA
OG-YE
29-HA6A
29
15
C155
0.35
WA
GN-WH
15-DJ7AS48
1C609
143
Battery
.Rear Passenger Po
.EJB
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
Battery Junction Box (BJB)
.Cigar Lighter
GROUNDGGROUNDGGGROUNDA-PILLAR
700-02-2 Cigar Lighter and Power Points
2011.0 Kuga (G1313250)
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Emission Requirements: Stage
V, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW, RHD 4WD/RHD FWD,
Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage
V, Vehicles With: Manual
Temperature Control....................412-01
Climate Control Module...................412-01
Climate Control Module...................412-01
Climate Control Module...................412-01
Climate Control Module...................412-01
Clockspring ....................................501-20B
Clockspring ....................................501-20B
Clutch and Clutch Field Coil ............................................... 412-01
Clutch and Clutch Field Coil ............................................... 412-01
Clutch and Clutch Field Coil—D......................................... 412-01
Clutch and Clutch Field Coil—D......................................... 412-01
Clutch Pedal Position (CPP) Switch........................................ 303-14A
Clutch Pedal Position (CPP) Switch........................................ 303-14A
Clutch Pedal Position (CPP) Switch........................................ 303-14A
Clutch Pedal Position (CPP) Switch........................................ 303-14B
Clutch Pedal Position (CPP) Switch........................................ 303-14B
Clutch Pedal Position (CPP) Switch........................................ 303-14B
Communications Module ......................................... 415-01
Communications Network - High-Speed (HS) Controller
Area Network (CAN)
Bus—2.5L Duratec
(147kW/200PS) - VI5...................418-00 Communications Network -
High-Speed (HS) Controller
Area Network (CAN)
Bus—2.5L Duratec
(147kW/200PS) - VI5, Vehicles
With: 6-Speed Manual
Transaxle - M66
AWD............................................. 418-00
Communications Network - High-Speed (HS) Controller
Area Network (CAN)
Bus—2.5L Duratec
(147kW/200PS) - VI5, Vehicles
With: 5-Speed Automatic
Transaxle - AW55
AWD............................................. 418-00
Communications Network - High-Speed (HS) Controller
Area Network (CAN)
Bus—2.0L Duratorq-TDCi
(100kW/136PS) - DW...................418-00
Communications Network - High-Speed (HS) Controller
Area Network (CAN)
Bus—2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS)
- DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Vehicles
With: 6-Speed Manual
Transaxle - MMT6, Emission
Requirements: Stage V
AWD/FWD .................................... 418-00
Communications Network - High-Speed (HS) Controller
Area Network (CAN)
Bus—2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS)
- DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Vehicles
With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD, Emission
Requirements: Stage
V................................................... 418-00
Communications Network - Local Interconnect Network (LIN)
Bus—LHD 4WD/LHD
FWD............................................. 418-00
2011.0 Kuga
Index
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FORD KUGA 2011.0MY WIRING DIAGRAMS

Communications Network - LocalInterconnect Network (LIN)
Bus—RHD 4WD/RHD
FWD............................................. 418-00
Communications Network - Mid-Speed (MS) Controller
Area Network (CAN)
Bus—LHD 4WD/LHD
FWD............................................. 418-00
Communications Network - Mid-Speed (MS) Controller
Area Network (CAN)
Bus—RHD 4WD/RHD
FWD............................................. 418-00
Compact Disc (CD) Changer ....................................... 415-01
Cooling Fan—2.5L Duratec (147kW/200PS) - VI5...................700-00
Cooling Fan—2.0L Duratorq-TDCi (100kW/136PS)
- DW.............................................700-00
Cooling Fan—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, Emission Requirements:
Stage V........................................700-00
Cooling Fan Motor...........................303-03
Cooling Fan Relay...........................303-03
Courtesy and Demand Lighting—LHD 4WD/LHD
FWD, Vehicles Without: Door
Module ......................................... 417-02
Courtesy and Demand Lighting—LHD 4WD/LHD
FWD, Vehicles With: Door
Module ......................................... 417-02
Courtesy and Demand Lighting—RHD 4WD/RHD
FWD, Vehicles Without: Door
Module ......................................... 417-02
Courtesy and Demand Lighting—RHD 4WD/RHD
FWD, Vehicles With: Door
Module ......................................... 417-02
Crankshaft Position (CKP) Sensor....................................... 303-14A
Crankshaft Position (CKP) Sensor—D ................................. 303-14CData Link Connector
(DLC)............................................ 418-00
Daytime Running Lamps (DRL)............................................ 417-04
Daytime Running Lamps (DRL) Relay ............................................ 417-04
Defrost Vent/Register Blend Door Actuator ........................................ 412-01
Diagnostics ...................................... 418-00
Diesel Particulate Filter (DPF) Differential Pressure
Sensor....................................... 303-14C
Direct Current/Alternating Current (DC/AC) Inverter..........................310-01
D-Pillar LH Ground Point—LHD 4WD/LHD FWD............................700-03
D-Pillar LH Ground Point—RHD 4WD/RHD FWD...........................700-03
D-Pillar RH Ground Point—LHD 4WD/LHD FWD............................700-03
D-Pillar RH Ground Point—RHD 4WD/RHD FWD...........................700-03
Driver Air Bag Module...................501-20B
Driver Door Latch.............................501-14
Driver Door Lock Control Switch ........................................... 501-11
Driver Door Module (DDM)...........................................419-10
Driver Door Module (DDM)...........................................419-10
Driver Heated Seat Module ......................................... 501-10
Driver Heated Seat Module ......................................... 501-10
Driver Heated Seat Switch ...........................................501-10
Driver Safety Belt Buckle Switch........................................ 501-20A
Driver Safety Belt Pretensioner .............................. 501-20A
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver

Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Side Air Bag Module ....................................... 501-20B
2011.0 Kuga
Index
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FORD KUGA 2011.0MY WIRING DIAGRAMS

- DW, Vehicles With: 6-Speed
Manual Transaxle - MMT6,
Emission Requirements: Stage
V...................................................700-00
Engine Upper View—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, Vehicles With: 6-Speed
Automatic Transaxle -
6DCT450, Emission
Requirements: Stage V
AWD............................................. 700-00
Evaporative Emission Canister Purge Valve..................................303-13
Exhaust Camshaft Position (CMP) Sensor............................303-14A
Exhaust Gas Recirculation (EGR) Cooler Bypass
Valve—A.................................... 303-08B
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position
Sensor—C................................. 303-08B
Exhaust Gas Recirculation (EGR) Vacuum Regulator
Valve.......................................... 303-08B
Exhaust Gas Recirculation (EGR) Valve—B.................................... 303-08B
Exhaust Gas Recirculation (EGR) Valve Position
Sensor....................................... 303-08B
Exhaust Gas Temperature Sensor....................................... 303-14B
Exhaust Gas Temperature Sensor....................................... 303-14B
Exhaust Variable Valve Timing (VVT) Oil Control
Solenoid ..................................... 303-14A
Exterior Lighting—Vehicles Without: Adaptive Front
Lighting/High Intensity
Discharge
Headlamps ................................... 417-01
Exterior Lighting—Vehicles With: Adaptive Front Lighting,
Vehicles Without: High
Intensity Discharge
Headlamps ................................... 417-01Exterior Lighting—Vehicles With:
Adaptive Front Lighting/High
Intensity Discharge
Headlamps ................................... 417-01
Exterior Mirror Control Switch ...........................................501-09
Exterior Mirror Control Switch ...........................................501-09
Exterior Mirror LH............................501-09
Exterior Mirror RH............................501-09
Fog Lamps.......................................417-01
Footwell Air Discharge Temperature Sensor.....................412-01
Footwell Air Discharge Temperature Sensor.....................412-01
Footwell Lamp LH............................417-02
Footwell Lamp RH...........................417-02
Footwell Vent/Duct Blend Door Actuator ........................................ 412-01
Four-Wheel Drive (4WD) Control Module ......................................... 308-07
Front Bumper—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD............................................. 700-00
Front Bumper—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD............................................. 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW, LHD 4WD/LHD
FWD............................................. 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V................................................... 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW, RHD 4WD/RHD
FWD............................................. 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage
V................................................... 700-00
2011.0 Kuga
Index
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PAGE 8 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS