12a690 FORD KUGA 2011 1.G Wiring Diagram Owner's Manual

Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
34
33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14A-
32
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-32
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-10 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalytic Converter Differential Pressure Sensor (G1230381)
123
XW4T-14A464-FB
HARNESS 12A690 TO DIFFERENTIAL PRESS SENSOR C640 G
0.50
WKWH-VT8-RJ50
G
0.50WKBN-WH9-RJ50
G
0.50WKYE-VT7-RJ50
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14B- 14
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-14
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Clutch Pedal Position (CPP) Switch (G1235979)
12
4S7T-14489-VAA
C863
TO BOTTOM CLUTCH PEDAL SWITCH
HARNESS 14014 PIN 1 => 91S-AB6B BK-RD 0.35 WA + 91S-AB1 BK-BU 0.35 WA
PIN 1 => 91S-AB1 BK-BU 0.35 WA
31S-AB6BK-RDWA0.35+ 91S-AB1BK-BUWA0.3591-AB6BK-RDWA0.35
Engine Coolant Temperature (ECT) Sensor (G1230382)
12
6M5T-14A464-FBA
HARNESS 12A690 TO TO ENGINE COOLING TEMP (GN) C779 G
0.50
WKWH8-RJ5
G
0.50WKBN9-RJ5
Clutch Pedal Position (CPP) Switch (G1235978)
1234
1L2T-14489-GB
C825
TO CLUTCH PEDAL SWITCH
HARNESS 14014
91S-BB6BK-YEWA0.3591-BB6BK-YEWA0.35
303-14B- 15
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-15
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Engine Oil Pressure (EOP) Switch (G1230383)
12
6M5T-14A464-HBA
HARNESS 12A690 TO TO OIL PRESSURE SWITCH (GY) C954 0.50
WKBK-GN31S-GC21
Exhaust Gas Temperature Sensor (G1230384)
12
XW4T-14A464-EAA
HARNESS 12A690 TO POST CAT SENSOR (BK) C638 G
0.50
WKWH-BU8-RJ47
G
0.50WKBN-BU9-RJ47
Exhaust Gas Temperature Sensor (G1230385)
12
XW4T-14A464-EAA
HARNESS 12A690 TO PRE CAT SENSOR (BK) C639 G
0.50
WKWH-RD8-RJ46
G
0.50WKBN-RD9-RJ46
Fuel Rail Pressure (FRP) Sensor (G1235980)
123
6M5T-14A464-CCA
C586
TO FUEL RAIL PRESSURE SENSOR
HARNESS 12A690
8-RJ11WH-GNWK0.50 G
9-RJ11BN-GNWK0.50 G
7-RJ11YE-GNWK0.50 G
303-14B- 16
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-16
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Rail Temperature Sensor (G1235981)
21
4M5T-14A464-KMA2 1
C785
TO FUEL TEMP SENSOR
HARNESS 12A690
9-RJ12BN-BUWK0.50G
8-RJ12WH-BUWK0.50G
Intake Air Temperature (IAT) Sensor (G1230386)
12
6M5T-14A464-FBA
HARNESS 12A690 TO TO INTAKE AIR TEMP SENSOR C656 G
0.50
WKWH-VT8-RJ17A
G
0.50WKBN-WH9-RJ17A
Intake Camshaft Position (CMP) Sensor (G1230387)
123
6M5T-14A464-HCA
HARNESS 12A690 TO TO CAMSHAFT POSITION SENSOR (WH) C906 G
0.50
WKYE-VT7-RJ3G
0.50WKWH-VT8-RJ3G
0.50WKBN-WH9-RJ3
Mass Air Flow (MAF) Sensor (G1235982)
303-14B- 17
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-17
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1230389)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
1M5T-14A464-CLB
C417
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ50WH-VTWK0.509-RJ50BN-WHWK0.50
7-RJ50YE-VTWK0.50
91S-RL50CBK-BUWK0.7515-RJ37GN-BKWK0.75
91-RE8JBK-YEWK0.75
8-RL22WH-BKWK0.50
8-RJ4WH-RDWK0.50
8-RJ11WH-GNWK0.50
8-RJ22WH-BUWK0.50
8-RJ46WH-RDWK0.50
8-RJ12WH-BUWK0.50
15S-RL7GN-BKWK0.75
9-RJ4BN-RDWK0.50
8-RL7WH-GNWK0.50
8-RJ37AWH-GNWK0.50
9-RJ37ABN-GNWK0.50
8-RJ47WH-BUWK0.50
31S-BB16ABK-RDWK0.50
91S-RL7BK-GNWK0.75
9-RL22BN-YEWK0.50
7-RL7YE-GNWK0.50
9-RJ11BN-GNWK0.50
9-RJ47BN-BUWK0.50
9-RJ46BN-RDWK0.50
9-RJ12BN-BUWK0.50
7-RL22YE-BKWK0.50
7-RJ37AYE-GNWK0.50
9-RL7BN-GNWK0.50
7-RJ11YE-GNWK0.50
30-RE8RDWK0.50
7-RJ4YE-RDWK0.50
91-RE8KBK-YEWK0.75
Mass Air Flow (MAF) Sensor (G1230388)
123456
3W4T-14A464-VA(XXX)
C596
TO MAF SENSOR
HARNESS 12A690
8-RJ22WH-BUWK0.5015-RJ22GN-RDWK0.509-RJ22BN-BUWK0.5049-RJ22BU-WHWK0.50
303-14B- 18
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-18
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1230391)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
3M5T-14A464-URB
C419
TO ECM MODULE (PCM)
HARNESS 12A690
7-RJ3YE-VTWK0.50
15-RL13GN-RDWK1.515-RL12GN-BUWK1.515-RL11GN-YEWK1.5
15-RL10GN-WHWK1.5
15-RJ14CGN-YEWK0.75
15-RJ14BGN-YEWK0.75
91S-RL13BK-OGWK1.5
9-RJ3BN-WHWK0.50
91-RE8HBK-YEWK0.75
15-RJ14AGN-YEWK0.75
91S-RL12BK-BUWK1.5
91S-PA13ABK-BUWK0.50
10-RJ30GYWK0.50
4-EB6AGYWK0.50
31S-GC21BK-GNWK0.50
8-RJ32WH-BUWK0.50
91S-RL11BK-YEWK1.5
8-RJ3WH-VTWK0.50
91S-RE8ABK-YEWK0.50
15S-LG23GN-WHWK0.75
8-EE14WH-BUWK0.50
91-RE8GBK-YEWK0.75
91S-RL10BK-WHWK1.5
Powertrain Control Module (PCM) (G1230390)
A1
H1
A4
H4
A2A3
H3H2
B1
C1
D1
E1
F1
G1
B2
C2
D2
E2
F2
G2
B3
C3
D3
E3
F3
G3
B4
C4
D4
E4
F4
G4
1M5T-14A464-ALB
C418
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ28WHWK0.504-EC7DGY-RDWK0.50
91-RE8LBK-YEWK1.0
8-RJ5WHWK0.505-EC7DBU-RDWK0.50
91S-RH9BBK-BUWK0.50
5-EB6ABUWK0.50
91S-RL50BK-BUWK1.0
8-RJ17AWH-VTWK0.50
49-PA6ABUWK0.50
91S-RH15BK-YEWK0.50
31S-FA11ABK-YEWK0.50
91S-RL42BK-BUWK1.0
9-RJ22BN-BUWK0.50
15-RE17GN-BUWK0.50
9-RJ17ABN-WHWK0.50
9-RJ28BNWK0.50
91S-RH5BK-BUWK0.75
9-RJ5BNWK0.50
49-RJ22BU-WHWK0.50
7-RJ28YEWK0.50
91-RE8MBK-YEWK1.0
303-14B- 19
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-19
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24487296
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14B-20
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-20
.
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