engine control FORD KUGA 2011 1.G Wiring Diagram Service Manual

Manifold Absolute Pressure and Temperature (MAPT) Sensor (G1230367)
Mass Air Flow (MAF) Sensor (G1235982)
Knock Sensor (KS) (G1240689)
12
3
4
98AG-14A464-YDB
HARNESS 12A690 TO ENGINE KNOCK SENSOR C644 0.75
R2WH-BK8-RJ18
0.75R2BN-YE9-RJ18
0.75R2WH-RD8-RJ19
0.75R2BN-RD9-RJ19
303-14A-
30
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-30
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24487296
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14A-31
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-31
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
34
33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14A-
32
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-32
.
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SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO DW10 PCM
14K73314K733
14A280
WE-35.0
FOR DIESEL
F
4.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6_1
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUND
ENGINE
G8
G1
BATTERY
GROUND
25.0
FLR9
BK
31-BA11A25.0
FLR9
BK
31-BA11
BB03
.
+40AF1
GROUND LEFT FRONTG37
C90_34
C281
1
C281
2
0.50
WA
BU
49-PA6A
B2
C418
R14
.
EC05
15-PA41 GN-BK WA 1.030-PA1 RD WA 6.0
4.0
WA
GN-YE
15S-PA6A0.50
WA
BK
31-PA41
S1201.0
WA
GN-RD
15-RH10A
R6
.
E612
91S-RH9 BK-BU WA 0.50
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD
C90_21
GROUND
LEFT FRONT G37
2.5
WA
BK
31-DA3
S121
.Cooling Fan Motor
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORTEJB
GROUNDGGROUNDGGGROUNDFENDER
.Cooling Fan Relay
.Power tra
GROUNDGGROUNDGGGROUNDFENDER
303-14B-2 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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FJB(PARTIAL)
WA 1.0
ain Control Module (PCM) Relay
303-14B-3 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PSA NUMBERING DEFINATION:PSANUMBERINGDEFINATION:AACYLINDER 1 IS ON FLYWHEEL SIDE
E
0.50WK
BN-RD
9-RJ40.50WK
WH-RD
8-RJ4
8-RJ3 WH-VT WK 0.509-RJ3 BN-WH WK 0.50
1.5WK
GN-RD
15-RL13
1.5WK
BK-OG
91S-RL13
1.5WK
GN-BU
15-RL12
15-RL11 GN-YE WK 1.5
91S-RL11 BK-YE WK 1.5
1.5WK
GN-WH
15-RL10
1.5WK
BK-WH
91S-RL10
C9542
8-RJ11 WH-GN WK 0.509-RJ11 BN-GN WK 0.50
9-RJ5 BN WK 0.50
G2G
C7851
.
E810
G
C7791G2
.
1E7289-RJ12 BN-BU WK 0.50
1
21ET46
.31S-GC21 BK-GN WK 0.50
VREFVOUTVGRD.
E727
G1G2G3C906
2GG
C9261
VREFVOUTVGRD.
E706
VREFVOUTVGRD
E711
.
VREFVOUTVGRD.
1E825
7-RL22 YE-BK WK 0.500.50WK
WH-BK
8-RL220.50WK
BN-YE
9-RL22
C7901G2G+E432
.
9-RJ22 BN-BU WK 0.50
49-RJ22 BU-WH WK 0.50
0.50WK
GN-RD
15-RJ22
7-RJ11 YE-GN WK 0.50
2C586 G
0.75WK
BK-BU
91S-RL50C15-RL50C GN-BU WK 0.75
8-RJ5 WH WK 0.50
0.50WK
WH-BU
8-RJ12
0.50WK
YE-RD
7-RJ4
1.5WK
BK-BU
91S-RL12
23
C9841
+E205
.
+.
E206
+E207
.
C7712S
C7722S
C7732S
2C774S
C7711S
C7721S
C7731S
1C774 S
+.
E208
4
3
G
C8333+
...VREFVOUTVGRD
E130 .
G4
G
C8335
G6
G1
0.50WK
YE-VT
7-RJ3
C419H3
C418D4A1 C418E3 C418
L4 C419
M4 C419
L3 C419
M3 C419
L2 C419
M2 C419
L1 C419
M1 C419
C418B3
C418C4
C417D3D2 C417
C417L2C417L1
D4 C417
M1 C417
C4 C417E2 C417F2 C417
C417H4C417C1C417C2
C417B4C417B1C417C3
A2 C419C4 C419C2 C419
E4 C417E1 C417E3 C417
A2 C418B4 C418
H1 C417K3 C417
C860
1GC8602GC417M20.75WK
GN-BK
15-RJ37
0.75WK
BK-GN
91S-RL715S-RL7 GN-BK WK 0.75
9-RL7 BN-GN WK 0.508-RL7 WH-GN WK 0.507-RL7 YE-GN WK 0.50
15S-RJ37 GN-BK WK 0.75
5
C596
-
+
T1
.
E807
3G
1G3G
0.50WK
WH-BU
8-RJ22C417F12
0.50WK
YE-GN
7-RJ37A8-RJ37A WH-GN WK 0.509-RJ37A BN-GN WK 0.50
VREFVOUTVGRD
E150
.3G1G
2C958 G
E740
.G1C6562G8-RJ17A WH-VT WK 0.50
0.50WK
BN-WH
9-RJ17A
C418B2
C418D3
+
E720
VCCOUTGND
E818
.321C630
0.50WK
YE
7-RJ28
0.50WK
BN
9-RJ280.50WK
WH
8-RJ28
.Engine Coolant Temperature (ECT) Sensor
1E728.Fuel Rail Temperature Sensor
.Engine Oil Pressure (EOP) Switch
.Fuel Rail Pressure (FRP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Crankshaft Position (CKP) Sensor
.Turbocharger Variable Vane Position Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve
.Mass Air Flow (MAF) Sensor
.Turbocharger Boost Pressure Sensor
.Intake Air Temperature (IAT) Sensor
Exhaust Gas Recirculation (EGR) Valve Position Sensor
.Throttle Position (TP) Sensor
303-14B-5 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

14K733
14A280FJB (PARTIAL)
BB03
.
+
F6 60APM
(+) (-)
.
30-DA25 RD FWK 25.0
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
+
.
E244
+
E246
.
1C8541C8561C857C8551
+
E245
.
+
E243.
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
+
F24 15A
0.75
WA
RD
30-PE17
+F138 10A
25.0
FLR9
BK
31-BA11
GROUND BATTERY G1
G8
ENGINE
GROUND
27C96
IGNITION
GND MICRO
CAN
BB02
15-PE16 GN-WH WA 0.50
+10A
F25
S164
15-DC25 GN-BU WA 1.0
S162
15-DA6 GN-WH WA 1.5
31
C300
42
1B+
+20A
F11B-1
GROUND
LEFT FRONT
G37
2.5
WA
BK
31-DA3
0.5
WA
BK
31-PE16
S121
31-BA11B BK FLR9 35.0
C90_24C90_25C90_26C90_27
15-RD15A GN-OG WA 0.50
15S-DC28 GN-BU WK 2.5
30-RD15 RD WA 6.0
C1-5
C1-1C1-3
C1-2E609
.
R12
15S-RD15E GN-OG WA 6.0
15S-RD15F GN-RD WK 2.5
2.5WK
GN-BU
15S-RD15G
S124
2.5WK
GN-YE
15S-RD15H
15S-RD15J GN-OG WK 2.5
+
10A
F28
0.50
WA
GN-BU
15-DC25A
GND.
E515
3
C7344
G70A
RIGHT
GROUND
1.5
WA
BK
31-RG2E
17C10015S-RG2E GN-OG WA 1.5
C9622+5A
F111_
+
F3 60A
6.0
WA
RD
30-DA1
15-CG17 GN-OGW31-CG17 BKW91-CG17 BK-RDW
1C988
24
+10A
F130
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02
EJB
Battery
.Glow Plug 2.Glow Plug 4.Glow Plug 3.Glow Plug 1
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
Battery Junction Box
GROUNDGGROUNDGGGROUNDFENDER
.Glow Plug Relay
.
Fuel Pump and Sender Unit
GROUNDGGROUNDGGGROUNDWHEELARCH
Four-Wheel Drive (4WD) Control Module
303-14B-6 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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PJB (PARTIAL)
LAMP SWITCH FROM STOP
10-RJ30 GY WA 0.50
15S-LG23 GN-WH WA 0.75
0.75
WA
GN-RD
15S-PE8
15-RE17 GN-BU WA 0.50
C963138C96
7C100
0.35
WA
YE
7-RJ300.35
WA
WH
8-RJ30
1918C11817
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
C8252
1
2
E904
.
0.50
WA
GN-YE
15-RJ30
C118
20
0.35
WA
BN
9-RJ30
7-RJ30 YE WA 0.35
0.35
WA
BN
9-RJ300.35
WA
BK-YE
91S-BB6
8-RJ30 WH WA 0.35
101314C80931
0.50
WA
BK-YE
91-RJ30
0.35
WA
BK-YE
91S-BB6
S15
30.35
WA
BK-YE
91-BB6
0.50
WA
GY
10-RJ30
C113
5
.
PWM
.
E901
C64865
4321C648
GROUND G12A
LEFT FRONT
0.75
WA
BK-WH
91-DA6
+10AF34
+F36 10A+10AF35
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD WA 1.0
91S-RH9 BK-BU WA 0.50
GN-BU WA 0.75
15-DC34
GN-OG WA 0.75
15-RE21
+3AF30
C100
C90_12
C90_13
C90_16
C90_21
C90_28
C90_37
C90_41
C90_6
C90_8
C90_14
15S-DC28A GN-BU WA 0.500.50
WA
BK-RD
91S-RD15
15-RN3A GN-BU WA 0.75S13215-RN3B GN-BU WA 0.75
C90_2
.
E608
R19
37C100
C113
27
91S-RH5A BK-BU WA 0.35
91S-RH5A BK-BU WA 0.50C90_9
15-CG17 GN-OG WA 0.75
WK 0.75
0.75
WA
BK
31-CG171.0
WA
BK-RD
91-CG17
WK 0.75WK 1.0
C234128
G45
RIGHT REAR
GROUND
9C100
30-RE8 RD WA 0.50
S120
E612
.
R6
15-RH10B GN-RD WA 1.0
1.0
WA
GN-RD
15-RH10A1.0
15-RH10D WA
GN-RD
15-RH10C GN-RD WA 1.0
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
PPPPPPPJB(PPJB(PPJB(PPJB(Px(BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
303-14B-7 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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