engine FORD KUGA 2011 1.G Wiring Diagram Repair Manual

Clutch Pedal Position (CPP) Switch (G1235979)
12
4S7T-14489-VAA
C863
TO BOTTOM CLUTCH PEDAL SWITCH
HARNESS 14014 PIN 1 => 91S-AB6B BK-RD 0.35 WA + 91S-AB1 BK-BU 0.35 WA
PIN 1 => 91S-AB1 BK-BU 0.35 WA
31S-AB6BK-RDWA0.35+ 91S-AB1BK-BUWA0.3591-AB6BK-RDWA0.35
Crankshaft Position (CKP) Sensor (G1240688)
12
6M5T-14A464-RBA
HARNESS 12A690 TO FLY WHEEL SENSOR C643 0.75
R2WH-RD8-RJ40.75R2BN-RD9-RJ4
Engine Coolant Temperature (ECT) Sensor (G1230362)
21
6M5T-14A464-RCA
C926
TO COOLANT TEMP SENSOR
HARNESS 12A690
8-RJ17WH-VTR20.75 G
9-RJ17BN-WHR20.75 G
Clutch Pedal Position (CPP) Switch (G1235978)
1234
1L2T-14489-GB
C825
TO CLUTCH PEDAL SWITCH
HARNESS 14014
91S-BB6BK-YEWA0.3591-BB6BK-YEWA0.35
303-14A- 27
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-27
.
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Fuel Rail Pressure (FRP) Sensor (G1235980)
123
6M5T-14A464-CCA
C586
TO FUEL RAIL PRESSURE SENSOR
HARNESS 12A690
8-RJ11WH-GNWK0.50 G
9-RJ11BN-GNWK0.50 G
7-RJ11YE-GNWK0.50 G
Fuel Rail Temperature Sensor (G1235981)
21
4M5T-14A464-KMA2 1
C785
TO FUEL TEMP SENSOR
HARNESS 12A690
9-RJ12BN-BUWK0.50G
8-RJ12WH-BUWK0.50G
Exhaust Camshaft Position (CMP) Sensor (G1230363)
23
1
2W9T-14A464-SA
C804
TO CAMSHAFT EXHAUST SENSOR
HARNESS 12A690
9-RJ2BN-YER20.508-RJ2WH-BKR20.50
7-RJ2YE-BKR20.50
Exhaust Variable Valve Timing (VVT) Oil Control Solenoid (G1230364)
2
1
6M5T-14A464-ABA
HARNESS 12A690 TO WT2 OUTLET CAM C588 0.75
R2BK-WH91S-RL26
0.75R2GN-BU15-RL26
303-14A-
28
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-28
.
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Intake Variable Valve Timing (VVT) Oil Control Solenoid (G1230366)
2
1
1X4T-14A464-UA
HARNESS 12A690 TO WT1 INLET CAM C587 0.75
R2BK-RD91S-RL27
0.75R2GN-BU15-RL27
Heated Oxygen Sensor (HO2S) (G1230365)
12
3
456
2S7T-14A464-FA
C935
TO HEATED OXYGEN SENSOR FRONT
HARNESS 12A690
8-RJ14WHR20.75 G
91S-RJ25BK-OGR20.75 G
15-RJ14GN-YER21.0
91S-RJ14BK-YER20.75
9-RJ14BNR20.75G
15S-RJ25GN-RDR20.75 G
Intake Camshaft Position (CMP) Sensor (G1246049)
23
1
2W9T-14A464-SA
C803
TO CAMSHAFT INLET SENSOR
HARNESS 12A690
9-RJ3BN-WHR20.58-RJ3WH-VTR20.5
7-RJ3YE-RDR20.5
Fuel Rail Pressure and Temperature Sensor (G1313503)
1
4
23
1L2T-14A464-XA
C847
TO FUEL PRESSURE & TEMPERATURE SENSOR
HARNESS 12A690 9-RJ12 BN-BU R2 0.75
8-RJ11 WH-BU WE 0.75 8-RJ12 GN-RD WE 0.75
7-RJ12 YE-BU R2 0.75
303-14A-
29
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-29
.
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Manifold Absolute Pressure and Temperature (MAPT) Sensor (G1230367)
Mass Air Flow (MAF) Sensor (G1235982)
Knock Sensor (KS) (G1240689)
12
3
4
98AG-14A464-YDB
HARNESS 12A690 TO ENGINE KNOCK SENSOR C644 0.75
R2WH-BK8-RJ18
0.75R2BN-YE9-RJ18
0.75R2WH-RD8-RJ19
0.75R2BN-RD9-RJ19
303-14A-
30
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-30
.
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Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24487296
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14A-31
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-31
.
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Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
34
33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14A-
32
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-32
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SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
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.
TO DW10 PCM
14K73314K733
14A280
WE-35.0
FOR DIESEL
F
4.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6_1
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUND
ENGINE
G8
G1
BATTERY
GROUND
25.0
FLR9
BK
31-BA11A25.0
FLR9
BK
31-BA11
BB03
.
+40AF1
GROUND LEFT FRONTG37
C90_34
C281
1
C281
2
0.50
WA
BU
49-PA6A
B2
C418
R14
.
EC05
15-PA41 GN-BK WA 1.030-PA1 RD WA 6.0
4.0
WA
GN-YE
15S-PA6A0.50
WA
BK
31-PA41
S1201.0
WA
GN-RD
15-RH10A
R6
.
E612
91S-RH9 BK-BU WA 0.50
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD
C90_21
GROUND
LEFT FRONT G37
2.5
WA
BK
31-DA3
S121
.Cooling Fan Motor
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORTEJB
GROUNDGGROUNDGGGROUNDFENDER
.Cooling Fan Relay
.Power tra
GROUNDGGROUNDGGGROUNDFENDER
303-14B-2 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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FJB(PARTIAL)
WA 1.0
ain Control Module (PCM) Relay
303-14B-3 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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