PCM FORD KUGA 2011 1.G Wiring Diagram Manual PDF

TURBO I54-EC7H, 5-EC7H4-EC7H,5-EC7H54TURBOI55441C6814-EC7D, 5-EC7D
ENGINE HARNESS
+ HS CAN - HS CAN+HSCAN
-HSCAN
PCM MODULE
A4
C418DW10A3
12A690
+-cirucit name
MANUAL
TCM MODULE MPS6TCMMODULEMPS6DW10DW10PCM MODULE
- HS CAN
+ HS CAN- HS CAN
+ HS CAN
TO MODULE AS POSSIBLE
SPLICE SHOULD BE AS CLOSE
C418 A34A
0.50WK
BU-RD
5-EC7C0.50WK
GY-RD
4-EC7C0.50
WA
GY-RD
4-EC7D
0.50
WA
BU-RD
5-EC7DC90_1
C90_15
4-EC7 GY-RD WK 0.505-EC7 BU-RD WK 0.50
S215
S214
A4
C418A3
C418
0.50WK
BU-RD
5-EC7G0.50WK
GY-RD
4-EC7G
52
C827
418-00-16 Communications Network - High-Speed (HS) Controller Area Network (CAN) Bus—2.0L Duratorq-TDCi (100kW/136PS) - DW
2011.0 Kuga (G1223823)
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PCM MODULE
- HS CAN
+ HS CAN
PCMMODULE
-HSCAN
+HSCAN
BRAKE
BLEEDCONNECTOR
PA R T O FEPARPPTOFE
BRAK
E
BLEEDCONNECT
OR
A3
C418A4
5-EC7D BU-RD WK 0.504-EC7D GY-RD WK 0.50
4-EC7D GY-RD WA 0.50
5-EC7D BU-RD WA 0.50
C556_1
C90_1
C90_15
418-00-20 Communications Network - High-Speed (HS) Controller Area Network (CAN) Bus—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Vehicles With: 6-Speed Manual Transaxle - MMT6, Emission
Requirements: Stage V AWD/FWD
2011.0 Kuga (G1313203)
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+ HS CAN - HS CAN+ HS CAN - HS CAN
PCM MODULEPCMMODULE
+HSCAN
-HSCAN
PCMMODULEDW10
+HSCAN
-HSCAN
MPS6
TCM MODULE
5-EC7B BU-RD WK 0.50
4-EC7B GY-RD WK 0.504-EC7D GY-RD WA 0.50
5-EC7D BU-RD WA 0.50C90_1
C90_15
0.50WK
GY-RD
4-EC70.50WK
BU-RD
5-EC7
S215
S214
C418 A4A3
5-EC7G BU-RD WK 0.504-EC7G GY-RD WK 0.50
5
C827
2
418-00-24 Communications Network - High-Speed (HS) Controller Area Network (CAN) Bus—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Vehicles With: 6-Speed Automatic Transaxle - 6DCT450, LHD
4WD/RHD 4WD, Emission Requirements: Stage V
2011.0 Kuga (G1313204)
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MODULE GEAR SHIFTER
AW55MODULEGEARSHIFTERAW55AA
TURBO I5
LIN BUSLINBUSLIN BUSPCMLINBUS
PCMALTERNATOR
TURBO I5
SWITCH
DRIVER DOORSWITCHDRIVERDOOR
LIN BUSLINBUS
DOOR MODULE DRIVER
LIN BUS
REAR LEFTREARLEFT
LIN BUS
DOOR MODULE
TURBO I5
LIN BUS
4-EE9A GY-OG WA 0.35
C7289
C41 9C44 9
0.35
WA
GY-OG
4-EE9
3
C485
S2004-EE9B GY-OG WA 0.35
9C45
C52 9
C730
3
0.35
WA
GY-OG
4-EE9A
0.35
WA
GY-OG
4-EE9A
46
C6801
C873
46
C6802
C870
0.50WE
WH-RD
8-EE1
0.50WE
WH-RD
8-EE1AWH8-PF36A
C388
2
418-00-26 Communications Network - Local Interconnect Network (LIN) Bus—LHD 4WD/LHD FWD
2011.0 Kuga (G1246674)
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MODULE GEAR SHIFTER
AW55MODULEGEARSHIFTERAW55AA
TURBO I5
LIN BUSLINBUSLIN BUSPCMLINBUS
PCMALTERNATOR
TURBO I5
LIN BUS
DOOR MODULEPASS. DOOR
MODULE
PASSPP.DOORMODULE
LIN BUS
REAR LEFT
TURBO I5
LIN BUS
9
C723
9C499C43
0.35
WA
GY-OG
4-EE9B
C730 3
9C45
C52 9
0.35
WA
GY-OG
4-EE9A
0.35
WA
GY-OG
4-EE9C
46
C6801
C873
46
C6802
C870
0.50WE
WH-RD
8-EE1
0.50WE
WH-RD
8-EE1AWH8-PF36A
C388
2
418-00-28 Communications Network - Local Interconnect Network (LIN) Bus—RHD 4WD/RHD FWD
2011.0 Kuga (G1246675)
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.
TO EHPAS C794
.
TO ABS MODULE
.
TO IVD MODULE
.
TO ABS MODULE
.
TO ABS MODULE
.
TO IVD MODULE
.
TO IVD MODULE
.
TO EHPAS MOD
.
TO PTC HEATHER
.
TO PCM (KAPWR)
.
TO PCM
.
TO PCM
.TO PCM
.AC CLUTCH SOL
.
TO STARTER
.
TO ALTERNATOR
.
TO AUTO TRANS
.
TO COOLING FAN MODULE
.
TO DC/ AC CONVERTER
.
TO KVM (START LOCK RELAY)
.
TO RIGHT FRONT WINDOW HEATER
6.0
WA
RD
30-DA16.0
WA
RD
30-DA2
,
RD05
C962022
C96
+30AF18+60AF6
0
C9627
+10A
F221.5
WA
GN-WH
15-DA6
S162
1.0
WA
GN-BU
15-DC22
+10AF19+20AF8+30AF7+
F7 30A
30-CF13 RD WA 2.5
1
C830
4.0
WA
RD
30-CF13A
C830
141
C830
30-CF6 RD WA 1.515-DC19 GN-BU WA 1.0
+20AF8
30-CF6A RD WA 1.5
32
C830
+
F19 10A
1.0
WA
GN-BU
15-DC19
0.50
WA
GN-YE
15-FA110.50
WA
BK-YE
31S-FA11
64S DC16 BU RD WA 4
.0
10.0WK
RD
30-CE710.0
WA
RD
30-FC9
+80AF5+
F2 80A
C861
1
+
F26 15A
+
F3 60A
+60AF4
+3A
F30+
F31 10A
1.0
RD
30-RH9 WA
+10A
F34+10A
F33
0.50
WA
RD
30-FA2
+10AF27+20A
F9+
F13 20A
30-RH10 RD WA 1.0
31S-BB16 BK-RD WA 0.50
30-BA10 RD WA 0.75
0.50
WA
GN-YE
15S-FA6C1-5
C1-1C1-3
C1-2
DC25 R13
,
C1-5
C1-1C1-3
C1-2
R11
H401
+
F36 10A
0.75
WA
GN-BU
15-DC330.75
WA
GN-BU
15-DC34
15-RE21 GN-OG WA 0.75
30-BB17 RD WA 1.5
50-BB12 GY WA 1.5
0.50
WA
RD
30-RE8
+10A
F35
15-RN3 GN-BU WA 0.75
C793
1
1.0
WA
RD
30-TA36
+
F32 10A
C90_11
C90_12
C90_13
C90_14
C90_17C90_18
C90_20
C90_21
C90_23
C90_4
C90_40C90_41
+40AF1+
F15 30A
.
.
0.50
WA
BK-BU
91S-RH9
2.5
WA
RD
30-DJ7
0.50
WA
GY-BK
50-BB16D
C113
16
1
C633
64S HB25A BU RD WA 4
.0
15-CF6 GN-YE WA 0.3515-CF6 GN-YE WA 0.35
23
C111
7
C111
7
C111
R6
,
E612
1.0
WA
GN-RD
15-RH10C
1.0
WA
GN-RD
15-RH10DS120
1.0
WA
GN-RD
15-RH10A
1.0
WA
GN-RD
15-RH10B
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10F
6.0
WA
RD
30-PA1
1.0
WA
GN-BK
15-PA41
0.50
WA
BK
31-PA41
15S-PA6A GN-YE WA 4.0
EC05
, R14
S1211
C281
,Heated Windshield Relay
,Starter Relay
RR
Air Conditioning (A/C) Clutch Relay
,Powertrain Control Module (PCM) Relay
,Cooling Fan Relay
700-01-3 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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R28
1/2 OF R25 IS NOT USED (SPARE) 1/2 OF R25 WILL BE USED FOR DD & FF UNLOCK
NOTE4: R25 IS A DOUBLE RELAY 1/2 OF R23 /R24 WILL BE USED FOR FRONT WIPER HIGH SPEED
1/2 OF R23 /R24 WILL BE USED FOR FRONT WIPER LOW SPEED
NOTE3: R23 /R24 IS A DOUBLE RELAY NOTE1: R29 /R30 IS A DOUBLE RELAY
NOTE2: R26 /R27 IS A DOUBLE RELAY
1/2 OF R26 /R27 WILL BE USED FOR DEAD LOCK 1/2 OF R26 /R27 WILL BE USED FOR CENTRAL UNLOCK1/2 OF R29 /R30 WILL BE USED FOR REAR WIPER
1/2 OF R29 /R30 WILL BE USED FOR CENTRAL LOCK
NOTE1:R29/R30ISADOUBLERELAYAA
1/2OFR29/R30WILLBEUSEDFORREARWIPER1/2OFR29/R30WILLBEUSEDFORCENTRALLOCK
1/2OFR25ISNOTUSED(SPARE)PP1/2OFR25WILLBEUSEDFORDD&FFUNLOCKNOTE4:R25ISADOUBLERELAYAA
NOTE2:R26/R27ISADOUBLERELAYAA
1/2OFR26/R27WILLBEUSEDFORDEADLOCK1/2OFR26/R27WILLBEUSEDFORCENTRALUNLOCK
1/2OFR23/R24WILLBEUSEDFORFRONTWIPERHIGHSPEED1/2OFR23/R24WILLBEUSEDFORFRONTWIPERLOWSPEEDNOTE3:R23/R24ISADOUBLERELAYAA
TO POWER SUNROOF/CRM (CABRIO)
23/R24)
1/2 (R29/R30)
TO LEFT TAIL LAMPSTO BACKUP LAMPSTO STOPLAMP TO PCM
TO LEFT STAND LAMP TO RIGHT TAIL LAMPS
TO RIGHT STAND LAMP
POWER POINT (PROTECT)
CLUSTER / RADIO
TO LICENSE PLATE LAMPS TO CIGAR LIGHTER
TO COCKPIT AUDIO MODULES DRIVER POWER SEAT
TO DOOR MODULES REAR RIGHT TO DOOR MODULES REAR LEFT TO REAR WIPER
TO REAR WIPER POWER
AUDIO MODULES
TO DOME LAMPS PWR
GLOVE BOX LIGHT
LUGGAGE COMPARTMENT LIGHTING
FROM STOP LIGHT SW
TO ELECTRONIC REAR VIEW MIRROR
FROM REVERSE SW FROM LIGHT SWITCH VIA F50
FROM IGNITION SWITCH ACC POS FROM FRONT JUNCTION BOX TO WIPER MOTOR LOWTO WIPER MOTOR HIGH
30 (2)
75
*
FROM BUSBAR 2(F4 60A)
TO HEATED BACKLITE
15I
FROM IGNITION OVERLOAD RELAY 15I
BATTERY BACKUP SOUNDER TO HEATED MIRRORS
MIRROR FOLD
TRACK FOR F109
& F119 SHOULD
FUSE STAND 30A BE ABLE TO
*+
F108 7.5A
+
F109 20A
+15A
F112
C96C102C96C102C102
+15A
F131
C96C96
+
F101 20A
+
F118 20A
+
F120 20A
C98
+
F137 10A
+7.5A
F125+7.5A
F124+
F117 7.5A
C100C100C102C102C102C100C96C100C100C96C96C100C100C100
+7.5A
F123
C100C100C100C100C100C100C98C100C96C102C98C100
LN09
.
+25A
F105
RD06 R17
.
+10A
F104
C96
Battery Saver Relay
yyyyyyhield Wiper Intermittent Wipe Relay
Relay
Heated Rear Window Relay
700-01-5 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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TO AWD MODULESPARE LSRD COIL 1SPAREPP
LSRDCOIL1
TO MINI LIFTGATE RELEASE MOTORTOMINILIFTGA
TEAA
RELEA
SEMOTOR
SPARE LSRD COIL 1POWER MIRROR
TO LEFT SIDE TURN LAMP
TO RIGHT SIDE TURN LAMP
TO RIGHT REAR TURN LAMP TO LEFT REAR TURN LAMP STOP LT SW
TO INTERIOR LIGHTS
= FET HALF BRIDGE= FET
TO RIGHT FRONT TURN LAMP
TO RESTRAINTS MODULE IGN SUPPLY
TO ACCELERATION PEDAL SENSOR TO HEATER CONTROL HEAD CLUSTER & PATS
PARK AID / DPF MODULE
WIPER WASH SW IGN SUPPLY TO FOG LIGHTS
BACKUP LTS
POWER WINDOWS
TO HEATED SEATS FRONT COOLING UNIT
HEATED WASHER JETS
TO ALARM HORN
TO LEFT FRONT TURN LAMP
TO DOME LAMPS GND
IGNITION OVERLOAD RELAY 15I(COIL) BLOWER MOTOR RELAY
HEADLAMP WASHER RELAY
TO HEATED WINDSCREEN RELAYS
TO HEATED WINDSCREEN SW STATUS
TO SUNROOFPTC HEATER
ADJUSTABLE PEDALS
SUNROOF / RAIN SENSOR /DVD PLAYER
= RELAY DRIVER or SMALL CURR
VEHICLE HORN (USA PROTECT)VEHICLEHORN(USAPROTECT)
TO INTRUSION SENSOR
TO TAILGATE / TRUNKLID RELEASE MOTOR
C394
SPARE
SPARE SPARE
FROM BACKLITE SW
FROM AC REQUEST SW
15I
FROM DOOR LATCH FROM DOOR LATCH
FROM DOOR LATCH
15
FROM WIPER / WASHER SWITCH
FROM WIPER / WASHER SWITCH
FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH FROM WIPER FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH FROM HAZARD SW FROM STALK SWITCH
FROM STALK SWITCH FROM DOOR LATCHS
FROM DOOR LATCHS
FROM DOOR LATCH FROM HOOD AJAR SW
FROM DOOR LATCHS FROM DOOR LATCHS
FROM TAILGATE LATCHSPARE LSI2SPARE
DTRL
TO PCM
LIGHT SW FROM IGNITION OVERLOAD RELAY 15ITO IGNITION FOR EJB FROM IGNITION SWITCH POS 15
FROM HEATED WINDSHILD SWSPAREPPSPAREPP
LSI2
SPAREPPSPAREPPFROM TAILGATE REL. SWITCH EXTERNAL FROM TAILGATE AJAR SW
+10A
F122+10A
F141+
F127 25A
+10A
F100+
F116 20A
+15A
F132+
F115 7.5A
+10A
F114
C102C96C99C99C99C99C103C103C99C99C103C103C99C103C99C103C96C103C103C103C103C103
C102C102C102C102C96C100C102C102
C96
C96C100
+
F121 20A
C100
+10A
F110
C102C98C100
+10A
F130
C100
+10A
F138
C96
C103C103C95C99C99C99
C100C100C100
C103C95
VEHICLE HORNPTC HEATERGLOBAL CLOSING
HEATED WINDSCREEN RELAYHEADLAMP WASHER RELAYBLOWER MOTOR RELAYIGNITION OL RELAYSPAREADJ PEDALSINTERIOR LIGHTSSPARE HS RELAY DRIVER
TAILGATE RELEASE
TURN SIGNAL LAMPS RIGHTTURN SIGNAL LAMPS LEFTALARM ACTIVATION HORNIS POWERSPAREHCSV RELAY
FRONT WIPER INTERMITANT DATA3FRONT WIPER INTERMITANT DATA2FRONT WIPER INTERMITANT DATA1
FRONT WIPER FAST SWFRONT WIPER SLOW SW
FRONT WIPER PARK POSITIONREAR WIPER INTERVAL SWFRONT WIPER INTERVAL SW
AC REQUEST SWDOOR AJAR SW RRDOOR AJAR SW RLDOOR AJAR SW PASSDOOR AJAR SW DRIVERHAZARD WARNING SWTURN LAMP SW RHTURN LAMP SW LHHEATED BACKLITE SW
SPARE
HEATED WINDSHIELD SWANTITHEFT INHIBIT SWTAILGATESW EXTERNALTAILGATE AJAR SWUNLOCK SW FL FRLOCK SW FL FRRESET SW FL FRSET SW FL FRHOOD AJAR SWSPARE LSI2SPARE
HSI SPARE SW
IGNITION
TAILGATE IN TAILGATE RELEASE
ELECTRONIC PART OF THE BOX
SEE HARDWARE SPEC FOR FUNCTIONALITYBP0
+
F136 15A
C99C99
C100C103C95C102C100C98C103C95C103C95C95C95C98C103C98C100C96C96C100C100C96C96
+20A
F128
C100C100
Cen
700-01-6 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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TO COOLING FAN MODULE
.TO HOOD SWITCH
C897
TO LEFT HEADLAMP
TO LEFT FRONT FOG LAMP
TO LEFT SIDE TURN SIGNAL LAMP (C214 ONLY)
.BRAKE FLUID LEVEL SW.
C810.TO DUAL PRESSURE SW.
C882.TO DUAL PRESSURE SW.
C882
.TO BRAKE PRESSURE SWITCH
C446
TO RIGHT FRONT FOG LAMP
TO HORN
TO DIESEL FUEL HEATER RELAY
.R9 TO HEADLAMP CLEANING REL.
.WATER IN FUEL
C778
.C945 TO FUEL FILTER HEATER
.TO AC CLUTCH
C957
.TO PCM
C419
.TO PCM
C419
.TO PCM
C419
.TO PCM
C417
.TO PCM
C418
.TO PCM
C418
TO LEFT HID LAMP
.TO IGNITION 2 & PARK LIGHT RELAY
EJB.TO A/C COMPRESSOR CYCLING SWITCH
C692
.C79 TO LOW WASHER WATER LEVEL SWITCH.BRAKE FLUID LEVEL SW.
C810
91-GL7 BK WA 0.501
131
0.50
WA
BK-BU
91-GC70.50
WA
BK-BU
91-PA1391-FA38 BK-OG WA 0.50
S1180.50
WA
BK-OG
91-GC891-DA3 BK-OG WA 1.0
10.50
WA
BK-GN
91-TA36
31-KA21B BK WA 4.0R9_4
91-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8MG4H4K2H4J4K4
0.75WK
BK-YE
91-RE8H0.75WK
BK-YE
91-RE8G
91-RE8J BK-YE WK 0.75
0.50WK
BK-OG
91-RJ322
2.5WK
BK-BU
91-RN2G57B
LEFT FRONT
GROUNDS53
31-FA6 BK WK 1.0
31-PE8B BK WK 0.75
GROUND LEFT FRONT
G57A
2C945
1
3
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3A BK-OG WA 1.5
91-FA17A BK-RD WA 0.501
R4_20.50
WA
BK-GN
91-BB18
1.0
WA
BK-BU
91-GC7B1
GROUNDGGROUNDGGGROUNDFENDER 2
GROUNDGGROUNDGGGROUNDFENDER 2
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-03-17 Engine Compartment Ground Point LH
2011.0 Kuga (G1246665)
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Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Door Locks—RHD 4WD/RHD FWD, Vehicles
Without: Remote Keyless Entry
(RKE)........................................... 501-14
Power Door Locks—RHD 4WD/RHD FWD, Vehicles
Without: Remote Keyless Entry
(RKE)........................................... 501-14
Power Door Locks—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Door Locks—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Door Locks—2.0L Duratorq-TDCi (100kW/136PS)
- DW, RHD 4WD/RHD FWD,
Vehicles With: Remote Keyless
Entry (RKE)..................................501-14
Power Door Locks—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage
V, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Exterior Mirrors—LHD 4WD/LHD FWD............................501-09
Power Exterior Mirrors—LHD 4WD/LHD FWD............................501-09
Power Exterior Mirrors—RHD 4WD/RHD FWD...........................501-09
Power Exterior Mirrors—RHD 4WD/RHD FWD...........................501-09
Power Seats—LHD 4WD/LHD FWD............................................. 501-10
Power Seats—RHD 4WD/RHD FWD............................................. 501-10
Power Steering—LHD 4WD/LHD FWD.............................................211-02
Power Steering—RHD 4WD/RHD FWD.............................................211-02 Power Steering Control (PSC)
Module ..........................................21 1-02
Power Steering Control (PSC) Module ..........................................21 1-02
Power Steering Control (PSC) Module ..........................................21 1-02
Power Windows—LHD 4WD/LHD FWD............................................. 501-11
Power Windows—RHD 4WD/RHD FWD...........................501-11
Powertrain Control Module (PCM)........................................303-14A
Powertrain Control Module (PCM)........................................303-14A
Powertrain Control Module (PCM)........................................303-14B
Powertrain Control Module (PCM)........................................303-14B
Powertrain Control Module (PCM)........................................303-14B
Powertrain Control Module (PCM)........................................303-14B
Powertrain Control Module (PCM)........................................303-14B
Powertrain Control Module (PCM)—C .................................. 303-14C
Powertrain Control Module (PCM)—D .................................. 303-14C
Powertrain Control Module (PCM)—E .................................. 303-14C
Powertrain Control Module (PCM) Relay..............................303-14B
Pre DPF Exhaust Gas Temperature
Sensor....................................... 303-14C
Radio Frequency (RF) Receiver....................................... 501-14
Rear Bumper...................................700-00
Rear Door Latch..............................501-14
Rear Door Latch Release Motor............................................ 501-14
Rear Door Module (RDM)...........................................419-10
Rear Door Speaker..........................415-01
Rear Door Tweeter Speaker ........................................ 415-01
Rear Door Unlock Switch ...........................................501-14
Rear Door Window Control Switch ........................................... 501-11
Rear Fog Lamp................................417-01
201
1.0 Kuga
Index
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FORD KUGA 2011.0MY WIRING DIAGRAMS