2.5 FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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Brake Vacuum Pump (G1240674)
2197BG-14A624-VBB
C852
TO VACUUM PUMP
HARNESS 14K733
31-GC11BKWA2.5
15-GC11GN-YEWA2.5
Brake Vacuum Switch (G1240675)
21
6M5T-14A464-GFA
C862
TO VACUUM SWITCH
HARNESS 14K733
31S-GC13BK-BUWA0.50
31-GC13BKWA0.50
201

1.0 Kuga
206-07- 2
Power Brake Actuation
206-07-2
.
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Anti-Lock Brake System (ABS) Module (G1240676)
1
32
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
10
3M5T-14A464-ZZF(XXX)
C830
TO ESP MODULE (ABS / IVD)
HARNESS 14K733
30-CF13ARDWA4.0
30-CF6ARDWA1.5
8-CE8WH-BUWA0.50
15-CF6CGN-YEWA0.50+ 15-CF6EGN-YEWA0.50
9-CF1BN-RDWA0.50
10-CE8GY-VTWA0.50
7-CF1YE-RDWA0.50
4-EC7KGY-RDWA0.50
5-EC7KBU-RDWA0.50
31-CF6BKWA2.5
5-EC12BU-RDWA0.50
4-EC12GY-RDWA0.50
9-CF38ABNWX0.50
8-CF38AWHWX0.50
8-CF34AWH-BUWA0.50
9-CF34ABN-BUWA0.50
9-CF40ABN-GNWA0.50
8-CF40AWH-GNWA0.50
8-CF32AWHWX0.50
9-CF32ABNWX0.50
31-CF13ABKWA4.0
20

11.0Kuga
206-09A- 2
Anti-Lock Control
206-09A-2
.
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-04A Fuel Charging and Controls— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04A-2
Fuel Injector 1 ........................................................................\
.............................................
303-04A-2
Fuel Injector 2 ........................................................................\
.............................................
303-04A-2
Fuel Injector 3 ........................................................................\
.............................................
303-04A-2
Fuel Injector 4 ........................................................................\
.............................................
303-04A-2
Fuel Injector 5 ........................................................................\
.............................................
303-04A-3
Fuel Pump Driver Module (FPDM) ........................................................................\
.............
303-04A-3
Throttle Body ........................................................................\
..............................................
303-04A-1
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A- 1
.
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Fuel Injector 1 (G1226698)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 1 C771 S1.5
WKBK-WH91S-RL10S1.5WKGN-WH15-RL10
Fuel Injector 2 (G1226699)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 2 C772 S1.5
WKBK-YE91S-RL11S1.5WKGN-YE15-RL11
Fuel Injector 3 (G1235901)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 3 C773 S1.5
WKBK-BU91S-RL12S1.5WKGN-BU15-RL12
Fuel Injector 4 (G1235899)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 4 C774 S1.5
WKBK-OG91S-RL13S1.5WKGN-RD15-RL13
Fuel Injector 5 (G1235900)
12
XW43-14A464-AAA
C775
TO FUEL INJECTOR C CYL 4
HARNESS 12A690
15-RL14GN-YER21.0
91S-RL12BK-BUR20.75
201

1.0 Kuga
303-04A- 2
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A-2
.
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Fuel Pump Driver Module (FPDM) (G1246047)
345
21
2S7T-14A464-EA
C739
TO DECOS (PEM)
HARNESS 14014
31-RE31BKWA1.515S-RG2FGN-OGWA1.531S-RG2FBK-RDWA1.5
15S-RE31GN-OGWA1.5
49-RE31BU-YEWA0.75
Throttle Body (G1226700)
52
3
14
6
2L1T-14A464-YA
C589
TO ELECTRONIC THROTTLE ACTUATOR
HARNESS 12A690 32-RG3 WH-BU R2 0.75 G
91S-RG3 BK-OG R2 0.75 G 8-RG3 WH-BU R2 0.75 G
15S-RG3 GN-RD R2 0.75 G 9-RG3 BN-BU R2 0.75 G 33-RG3 YE-BU R2 0.75 G
303-04A-
3
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A-3
.
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SECTION 303-04B Fuel Charging and Controls -
Turbocharger
— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04B-2
Turbocharger Variable Vane Actuator ........................................................................\
.........
303-04B-2
Wastegate Control Valve ........................................................................\
............................
303-04B-1
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 1
.
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Turbocharger Variable Vane Actuator (G1246048)
12
6M5T-14A464-HBA
HARNESS 12A690 TO VARIABLE TURBO CONTROL C790 G
0.75
WKBK-BU91S-RL50CG
0.75WKGN-BU15-RL50C
Wastegate Control Valve (G1226702)
12
6M5T-14A464-GBA
C929
TO TURBO CONTROL VALVE
HARNESS 12A690
15-RL22BUWE0.75
91-RL22GYWE0.75
201

1.0 Kuga
303-04B- 2
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B-2
.
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SECTION 303-06A Starting System— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-06A-2
Starting System — LHD 4WD ........................................................................\
....................
303-06A-4
Starting System — RHD 4WD ........................................................................\
....................
ELECTRICAL CONNECTORS 303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Relay ........................................................................\
...............................................
303-06A-1
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06A-
1
.
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