303-04c FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-04C Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04C-2
Fuel Heater ........................................................................\
.................................................
303-04C-2
Fuel Injection Pump ........................................................................\
....................................
303-04C-2
Fuel Injector 1 ........................................................................\
.............................................
303-04C-2
Fuel Injector 2 ........................................................................\
.............................................
303-04C-2
Fuel Injector 3 ........................................................................\
.............................................
303-04C-2
Fuel Injector 4 ........................................................................\
.............................................
303-04C-3
Fuel Metering Valve ........................................................................\
....................................
303-04C-3
Fuel Pressure Regulator ........................................................................\
.............................
303-04C-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C- 1
.
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Fuel Heater (G1226708)
12
6M5T-14A464-FBA
HARNESS 12A690 TO FILTER HEATER C945 0.75
WKGN-RD15S-PE8B
0.75WKBK31-PE8B
Fuel Injection Pump (G1226709)
12
56
34
3M5T-14A464-DGA
C734
TO FUEL PUMP DW10
HARNESS 14014
9-GA7EBN-RDWA0.50
8-GA7EWH-RDWA0.50
8-GA25WH-BUWA0.50
31-RG2EBKWA1.5
15S-RG2EGN-OGWA1.5
Fuel Injector 1 (G1226698)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 1 C771 S1.5
WKBK-WH91S-RL10S1.5WKGN-WH15-RL10
Fuel Injector 2 (G1226699)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 2 C772 S1.5
WKBK-YE91S-RL11S1.5WKGN-YE15-RL11
Fuel Injector 3 (G1235901)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 3 C773 S1.5
WKBK-BU91S-RL12S1.5WKGN-BU15-RL12
201

1.0 Kuga
303-04C- 2
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-2
.
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Fuel Metering Valve (G1239833)
12
6M5T-14A464-DBA
HARNESS 12A690 TO VCV (VACUUM CONTROL VALVE) C858 G1.0
WKGN-BU15S-RL50G1.0WKBK-BU91S-RL50
Fuel Pressure Regulator (G1239834)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
Fuel Injector 4 (G1235899)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 4 C774 S1.5
WKBK-OG91S-RL13S1.5WKGN-RD15-RL13
303-04C-
3
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-3
.
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2.0L Duratorq-TDCi(100kW/136PS) -
DW.............................................303-04C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04E
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-07B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-08B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-06C2.0L Duratorq-TDCi
(120kW/163PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (DW) Diesel ......................................... 303-08B
2.0L Duratorq-TDCi (DW) Diesel ........................................... 309-00
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04B
2.5L Duratec (147kW/200PS) - VI5............................................. 303-06A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-07A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-08A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-14A
5-Speed Automatic Transaxle - AW55 AWD................................307-01A
6-Speed Automatic Transaxle - 6DCT450 ................................... 307-01B
Accelerator Pedal Position (APP) Sensor....................................... 303-14A
Accelerator Pedal Position (APP) Sensor....................................... 303-14B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Conditioning (A/C) Clutch Relay ............................................ 412-01
Air Conditioning (A/C) Cycling Switch ...........................................
412-01
Air Conditioning (A/C) Dual Pressure Switch...........................412-01
Air Conditioning (A/C) Pressure Transducer................................... 412-01
Ambient Air Temperature Sensor .......................................... 412-01
Anti-Lock Brake System (ABS) Module ....................................... 206-09A
Anti-Lock Brake System (ABS) Module ....................................... 206-09C
Anti-Lock Control - Stability Assist ......................................... 206-09B
Anti-Theft Alarm Horn......................419-01
Anti-Theft Alarm Horn with Integral Battery.............................419-01
2011.0 Kuga
Index
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PAGE 1 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS

Front Door Latch Release MotorLH................................................. 501-14
Front Door Latch Release Motor RH................................................ 501-14
Front Door Lock Switch LH................................................. 501-14
Front Door Lock Switch RH................................................ 501-14
Front Door Speaker LH....................415-01
Front Door Speaker RH...................415-01
Front Door Tweeter Speaker LH................................................. 415-01
Front Door Tweeter Speaker RH................................................ 415-01
Front Door Unlock Switch LH................................................. 501-14
Front Door Unlock Switch RH................................................ 501-14
Front Fender LH..............................700-00
Front Fender RH..............................700-00
Front Floor Left-Hand View—LHD 4WD/LHD
FWD............................................. 700-00
Front Floor Left-Hand View—RHD 4WD/RHD
FWD............................................. 700-00
Front Floor Right-Hand View—LHD 4WD/LHD
FWD............................................. 700-00
Front Floor Right-Hand View—RHD 4WD/RHD
FWD............................................. 700-00
Front Fog Lamp LH..........................417-01
Front Fog Lamp RH.........................417-01
Front Impact Severity Sensor....................................... 501-20B
Front Inner Parking Aid Sensor LH................................................. 413-13
Front Inner Parking Aid Sensor RH................................................ 413-13
Front Interior Lamp..........................417-02
Front Interior Lamp..........................417-02
Front Interior Lamp..........................417-02
Front Outer Parking Aid Sensor LH................................................. 413-13
Front Outer Parking Aid Sensor RH................................................ 413-13
Front Parking Aid Speaker ........................................ 413-13
Front Wheel Speed Sensor LH.............................................. 206-09AFront Wheel Speed Sensor
LH.............................................. 206-09C
Front Wheel Speed Sensor RH.............................................. 206-09A
Front Wheel Speed Sensor RH............................................. 206-09C
Fuel Filler Door Relay......................501-14
Fuel Fired Booster Heater .......................................... 412-02
Fuel Fired Booster Heater Coolant Pump..............................412-02
Fuel Fired Booster Heater Coolant Pump..............................412-02
Fuel Fired Booster Heater Module ......................................... 412-02
Fuel Heater...................................303-04C
Fuel Heater—A.............................303-04D
Fuel Injection Pump......................303-04C
Fuel Injector 1................................303-04A
Fuel Injector 1...............................303-04C
Fuel Injector 1—B.........................303-04D
Fuel Injector 2................................303-04A
Fuel Injector 2...............................303-04C
Fuel Injector 2—B.........................303-04D
Fuel Injector 3................................303-04A
Fuel Injector 3...............................303-04C
Fuel Injector 3—B.........................303-04D
Fuel Injector 4................................303-04A
Fuel Injector 4...............................303-04C
Fuel Injector 4—B.........................303-04D
Fuel Injector 5................................303-04A
Fuel Metering Valve......................303-04C
Fuel Metering Valve......................303-04D
Fuel Pressure Regulator ................................... 303-04C
Fuel Pump and Sender Unit ............................................... 310-01
Fuel Pump Driver Module (FPDM)...................................... 303-04A
Fuel Pump Relay.............................310-01
Fuel Rail Pressure (FRP) Sensor....................................... 303-14A
Fuel Rail Pressure (FRP) Sensor....................................... 303-14B
Fuel Rail Pressure (FRP) Sensor—A................................. 303-14C
Fuel Rail Pressure and Temperature
Sensor....................................... 303-14A
Fuel
Rail Temperature
Sensor....................................... 303-14A
2011.0 Kuga
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PAGE 9 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS

Rear Fog Lamp................................417-01
Rear Fog Lamp Relay......................417-01
Rear Inner Parking Aid SensorLH/Center ..................................... 413-13
Rear Inner Parking Aid Sensor RH................................................ 413-13
Rear Interior Lamp...........................417-02
Rear Interior Lamp...........................417-02
Rear Lamp Assembly LH................................................. 417-01
Rear Lamp Assembly RH................................................ 417-01
Rear Outer Parking Aid Sensor LH................................................. 413-13
Rear Outer Parking Aid Sensor RH................................................ 413-13
Rear Parking Aid Camera........................................ 413-13
Rear Parking Aid Speaker ........................................ 413-13
Rear Passenger Power Outlet Socket.......................................... 501-12
Rear Suspension LH Outer View..............................................700-00
Rear Suspension RH Outer View..............................................700-00
Rear Turn Signal Lamp LH................................................. 417-01
Rear Turn Signal Lamp RH................................................ 417-01
Rear Under Floor View....................700-00
Rear Wheel Speed Sensor LH.............................................. 206-09A
Rear Wheel Speed Sensor LH.............................................. 206-09C
Rear Wheel Speed Sensor RH.............................................. 206-09A
Rear Wheel Speed Sensor RH............................................. 206-09C
Rear Window Wiper Motor............................................ 501-16
Recirculation Blend Door Actuator ........................................ 412-01
Recirculation Blend Door Actuator ........................................ 412-01
Restraints Control Module (RCM)........................................ 501-20B
Restraints Control Module (RCM)........................................ 501-20B
Reversing Lamp LH.........................417-01
Reversing Lamp RH........................417-01 Reversing Lamp Switch...................417-01
Reversing Lamp
Switch—A .....................................417-01
Reversing Lamps—Vehicles With: 5-Speed Automatic
Transaxle - AW55
AWD............................................. 417-01
Reversing Lamps—Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450
AWD............................................. 417-01
Reversing Lamps—Vehicles With: 6-Speed Manual
Transaxle - M66 AWD/6-Speed
Manual Transaxle - MMT6
AWD/FWD .................................... 417-01
RHD 4WD......................................307-01B
Seat Occupant Sensor.....................501-10
Selector Lever Assembly ......................................307-05
Speed Control—LHD 4WD/LHD FWD............................................. 310-03
Speed Control—RHD 4WD/RHD FWD............................................. 310-03
Stage IV........................................303-04C
Stage IV.........................................303-04E
Stage IV.........................................303-06B
Stage IV.........................................303-07B
Stage IV.........................................303-08B
Stage IV.........................................303-14B
Stage V.........................................303-04D
Stage V..........................................303-04F
Stage V.........................................303-06C
Stage V.........................................303-14C
Starter Motor.................................303-06A
Starter Motor.................................303-06A
Starter Motor.................................303-06B
Starter Motor.................................303-06B
Starter Motor.................................303-06C
Starter Relay.................................303-06A
Starting System—LHD 4WD........................................... 303-06A
Starting System—RHD 4WD........................................... 303-06A
Starting System—LHD 4WD/LHD
F
WD.......................................... 303-06C
Starting System—RHD 4WD/RHD FWD.........................303-06C
Steering Angle Sensor.....................211-02
Steering Angle Sensor.....................211-02
2011.0 Kuga
Index
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PAGE 15 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS