303-07 FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-07A Engine Ignition— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-07A-2
Ignition Coil-On-Plug 1 ........................................................................\
................................
303-07A-2
Ignition Coil-On-Plug 2 ........................................................................\
................................
303-07A-2
Ignition Coil-On-Plug 3 ........................................................................\
................................
303-07A-3
Ignition Coil-On-Plug 4 ........................................................................\
................................
303-07A-3
Ignition Coil-On-Plug 5 ........................................................................\
................................
303-07A-1
Engine Ignition— 2.5L Duratec (147kW/200PS) - VI5303-07A-
1
.
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Ignition Coil-On-Plug 1 (G1230337)
Ignition Coil-On-Plug 2 (G1230338)
Ignition Coil-On-Plug 3 (G1230339)
201
1.0 Kuga
303-07A- 2
Engine Ignition— 2.5L Duratec (147kW/200PS) - VI5303-07A-2
.
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Ignition Coil-On-Plug 4 (G1230340)
Ignition Coil-On-Plug 5 (G1230341)
303-07A-3
Engine Ignition— 2.5L Duratec (147kW/200PS) - VI5303-07A-3
.
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SECTION 303-07B Glow Plug System— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-07B-2
Glow Plug 1 ........................................................................\
................................................
303-07B-2
Glow Plug 2 ........................................................................\
................................................
303-07B-2
Glow Plug 3 ........................................................................\
................................................
303-07B-2
Glow Plug 4 ........................................................................\
................................................
303-07B-2
Glow Plug Relay ........................................................................\
.........................................
303-07B-3
Glow Plug Module ........................................................................\
.......................................
303-07B-1
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B- 1
.
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Glow Plug 1 (G1240684)
1
92BG-14463-GJA
C857
PRE GLOW HEATER ELEMENT 1
HARNESS 14K106 15S-RD15D GN-OG WK 2.5
Glow Plug 2 (G1240685)
1
92BG-14463-GJA
C856
PRE GLOW HEATER ELEMENT 2
HARNESS 14K106 15S-RD15C GN-OG WK 2.5
Glow Plug 3 (G1240686)
1
92BG-14463-GJA
C855
PRE GLOW HEATER ELEMENT 3
HARNESS 14K106 15S-RD15B GN-OG WK 2.5
Glow Plug 4 (G1240687)
1
92BG-14463-GJA
C854
PRE GLOW HEATER ELEMENT 4
HARNESS 14K106 15S-RD15A GN-OG WK 2.5
Glow Plug Relay (G1279922)
2011.0 Kuga
303-07B-
2
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-2
.
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Glow Plug Module (G1313037)
303-07B-3
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-3
.
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2.0L Duratorq-TDCi(100kW/136PS) -
DW.............................................303-04C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04E
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-07B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-08B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-06C2.0L Duratorq-TDCi
(120kW/163PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (DW) Diesel ......................................... 303-08B
2.0L Duratorq-TDCi (DW) Diesel ........................................... 309-00
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04B
2.5L Duratec (147kW/200PS) - VI5............................................. 303-06A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-07A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-08A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-14A
5-Speed Automatic Transaxle - AW55 AWD................................307-01A
6-Speed Automatic Transaxle - 6DCT450 ................................... 307-01B
Accelerator Pedal Position (APP) Sensor....................................... 303-14A
Accelerator Pedal Position (APP) Sensor....................................... 303-14B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Conditioning (A/C) Clutch Relay ............................................ 412-01
Air Conditioning (A/C) Cycling Switch ...........................................
412-01
Air Conditioning (A/C) Dual Pressure Switch...........................412-01
Air Conditioning (A/C) Pressure Transducer................................... 412-01
Ambient Air Temperature Sensor .......................................... 412-01
Anti-Lock Brake System (ABS) Module ....................................... 206-09A
Anti-Lock Brake System (ABS) Module ....................................... 206-09C
Anti-Lock Control - Stability Assist ......................................... 206-09B
Anti-Theft Alarm Horn......................419-01
Anti-Theft Alarm Horn with Integral Battery.............................419-01
2011.0 Kuga
Index
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Fuel Rail TemperatureSensor....................................... 303-14B
Fuel Rail Temperature Sensor—A................................. 303-14C
Fuel Vaporizer System Fuel Pump—A ...................................... 309-00
Fuel Vaporizer System Glow Plug—A........................................ 309-00
Generator .........................................414-02
Generator .........................................414-02
Generator .........................................414-02
Glove Compartment Lamp............................................ 417-02
Glow Plug 1...................................303-07B
Glow Plug 2...................................303-07B
Glow Plug 3...................................303-07B
Glow Plug 4...................................303-07B
Glow Plug Module.........................303-07B
Glow Plug Relay............................303-07B
Headlamp Assembly LH..................417-01
Headlamp Assembly RH................................................ 417-01
Headlamp Control Module ......................................... 417-01
Headlamp High Beam Relay ............................................ 417-01
Headlamp Leveling Front Sensor .......................................... 417-01
Headlamp Leveling Rear Sensor .......................................... 417-01
Headlamp Low Beam Relay ............................................ 417-01
Headlamp Switch.............................417-01
Headlamp Washer...........................501-16
Headlamp Washer...........................501-16
Headlamp Washer Pump ............................................ 501-16
Headlamp Washer Pump Relay ............................................ 501-16
Headliner—LHD 4WD/LHD FWD............................................. 700-00
Headliner—RHD 4WD/RHD FWD............................................. 700-00
Heated Oxygen Sensor (HO2S) .......................................303-14A
Heated Oxygen Sensor (HO2S)...................................... 303-14C
Heated Rear Window Element........................................ 501-11
Heated Rear Window Element........................................ 501-11Heated Rear Window
Switch ........................................... 501-11
Heated Seats—LHD 4WD/LHD FWD............................................. 501-10
Heated Seats—RHD 4WD/RHD FWD............................................. 501-10
Heated Windshield Element........................................ 501-11
Heated Windshield Relay ............................................ 501-11
Heated Windshield Switch and Heated Rear Window Switch
Assembly ...................................... 501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles
Without: Door Module...................501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles
Without: Door Module...................501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles With:
Door Module.................................501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles With:
Door Module.................................501-11
Heater Core Housing Left-Hand View—LHD 4WD/LHD FWD,
V

ehicles With: Air
Conditioning/Automatic
Temperature Control....................700-00
Heater Core Housing Left-Hand View—LHD 4WD/LHD FWD,
Vehicles With: Air
Conditioning/Manual
Temperature Control....................700-00
Heater Core Housing Left-Hand View—RHD 4WD/RHD FWD,
Vehicles With: Air
Conditioning/Automatic
Temperature Control....................700-00
Heater Core Housing Left-Hand View—RHD 4WD/RHD FWD,
Vehicles With: Air
Conditioning/Manual
Temperature Control....................700-00
2011.0 Kuga
Index
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PAGE 10 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS