456 FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

About This Manual
How to Use This Manual
This manual is structured into Systems, Groups
and Sections. A System covers a specific portion
of the vehicle. The manual is divided into six
Systems: General Information, Chassis,
Powertrain, Electrical, Body and Paint and General
Wiring Information. Each System contains a
number of Groups that contain a number ofSections relating to specific vehicle systems. Each
Section contains a wiring diagram containing all of
the information relating to the specific vehicle
system. Some Sections contain a number of wiring
diagrams that cover a number of different vehicle
variants. Connector location information and
connector face views are provided through links
within the wiring diagram for each vehicle system.
Example:
Chassis > Brake System > Anti-Lock
Control (System > Group > Section)
Wiring Diagram Format
123456
E121455
Description
Item
Circuit code
1
Wire color code
2
Wire insulation specification (temperature)
3Description
Item
Wire diameter (mm²)
4
Connector code
5
Component name
6
2011.0 Kuga 100-00-2
100-00- 2
General Information
100-00- 2
DESCRIPTION AND OPERATION
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Exhaust Gas Recirculation (EGR) Cooler Bypass Valve—A (G1336766)
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor—C (G1336764)
123
6M5T-14A464-FCA
HARNESS 12A690 TO EGR BYPASS POSITION SENSOR C1E756-C G0.50WK
BN-WH
LE139AB
G0.50WK
BN-WH
RE139AB
G0.50WK
WH-OG
VE721AB
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve (G1230348)
123456
6M5T-14A464-DFA
HARNESS 12A690 TO EGR VALVE (HEAT EXCHANGER) C833 G
0.50
WKBN-GN9-RL7
G
0.75WKBK-GN91S-RL7G
0.75WKGN-BK15S-RL7G
0.50WKYE-GN7-RL7G
0.50WKWH-GN8-RL7
Exhaust Gas Recirculation (EGR) Valve—B (G1336763)
1
5
234
5M5T-14A464-EAA
HARNESS 12A690 TO EGR VALVE C1E139-B G0.75WK
WH-VT
CE101A
G0.50WK
BN-WH
LE139A G0.75WK
YE-BU
CE102A
G0.50WK
WH-OG
VE721A
G0.50WK
GY-OG
RE139A
201

1.0 Kuga
303-08B- 2
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-2
.
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Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalyst Monitor Sensor (G1230361)
1
4
23
6M5T-14A464-GUA
C936
TO HEATED OXYGEN SENSOR REAR
HARNESS 12A690
15-RJ15GN-BUWE1.0
8-RJ15BK-GNWE0.75
9-RJ15GYWE0.75
91S-RJ15GYWE0.75
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14A- 26
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-26
.
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Intake Variable Valve Timing (VVT) Oil Control Solenoid (G1230366)
2
1
1X4T-14A464-UA
HARNESS 12A690 TO WT1 INLET CAM C587 0.75
R2BK-RD91S-RL27
0.75R2GN-BU15-RL27
Heated Oxygen Sensor (HO2S) (G1230365)
12
3
456
2S7T-14A464-FA
C935
TO HEATED OXYGEN SENSOR FRONT
HARNESS 12A690
8-RJ14WHR20.75 G
91S-RJ25BK-OGR20.75 G
15-RJ14GN-YER21.0
91S-RJ14BK-YER20.75
9-RJ14BNR20.75G
15S-RJ25GN-RDR20.75 G
Intake Camshaft Position (CMP) Sensor (G1246049)
23
1
2W9T-14A464-SA
C803
TO CAMSHAFT INLET SENSOR
HARNESS 12A690
9-RJ3BN-WHR20.58-RJ3WH-VTR20.5
7-RJ3YE-RDR20.5
Fuel Rail Pressure and Temperature Sensor (G1313503)
1
4
23
1L2T-14A464-XA
C847
TO FUEL PRESSURE & TEMPERATURE SENSOR
HARNESS 12A690 9-RJ12 BN-BU R2 0.75
8-RJ11 WH-BU WE 0.75 8-RJ12 GN-RD WE 0.75
7-RJ12 YE-BU R2 0.75
303-14A-
29
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-29
.
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Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalytic Converter Differential Pressure Sensor (G1230381)
123
XW4T-14A464-FB
HARNESS 12A690 TO DIFFERENTIAL PRESS SENSOR C640 G
0.50
WKWH-VT8-RJ50
G
0.50WKBN-WH9-RJ50
G
0.50WKYE-VT7-RJ50
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14B- 14
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-14
.
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Powertrain Control Module (PCM) (G1230389)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
1M5T-14A464-CLB
C417
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ50WH-VTWK0.509-RJ50BN-WHWK0.50
7-RJ50YE-VTWK0.50
91S-RL50CBK-BUWK0.7515-RJ37GN-BKWK0.75
91-RE8JBK-YEWK0.75
8-RL22WH-BKWK0.50
8-RJ4WH-RDWK0.50
8-RJ11WH-GNWK0.50
8-RJ22WH-BUWK0.50
8-RJ46WH-RDWK0.50
8-RJ12WH-BUWK0.50
15S-RL7GN-BKWK0.75
9-RJ4BN-RDWK0.50
8-RL7WH-GNWK0.50
8-RJ37AWH-GNWK0.50
9-RJ37ABN-GNWK0.50
8-RJ47WH-BUWK0.50
31S-BB16ABK-RDWK0.50
91S-RL7BK-GNWK0.75
9-RL22BN-YEWK0.50
7-RL7YE-GNWK0.50
9-RJ11BN-GNWK0.50
9-RJ47BN-BUWK0.50
9-RJ46BN-RDWK0.50
9-RJ12BN-BUWK0.50
7-RL22YE-BKWK0.50
7-RJ37AYE-GNWK0.50
9-RL7BN-GNWK0.50
7-RJ11YE-GNWK0.50
30-RE8RDWK0.50
7-RJ4YE-RDWK0.50
91-RE8KBK-YEWK0.75
Mass Air Flow (MAF) Sensor (G1230388)
123456
3W4T-14A464-VA(XXX)
C596
TO MAF SENSOR
HARNESS 12A690
8-RJ22WH-BUWK0.5015-RJ22GN-RDWK0.509-RJ22BN-BUWK0.5049-RJ22BU-WHWK0.50
303-14B- 18
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-18
.
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Fuel Rail Temperature Sensor—A (G1336730)
12
6M5T-14A464-FBA
HARNESS 12A690 TO FUEL TEMP SENSOR C1E728-A G
0.50WKGN
VE728A G0.50WK
VT-WH
RE232D
Heated Oxygen Sensor (HO2S) (G1337084)
3
45
6
21
6G9T-14A464-XDA
C1E735
TO HEATED OXYGEN SENSOR
HARNESS 12A690 AAAO1F BK-VT WK 0.50 G AAAO1E RD-WH WK 0.50 G
AAAO1B VT-OG WK 0.50 G AAAO1C WH-BU WK 0.50 G
AAAO1D GN-VT WK 0.50 G AAAO1A GY-YE WK 0.50 G
Intake Camshaft Position (CMP) Sensor (G1336727)
123
6M5T-14A464-HCA
C1E706
TO CAMSHAFT POSITION SENSOR
HARNESS 12A690 LE143B GN-BN WK 0.50 G
VE706B BN-BU WK 0.50 G
RE143B VT WK 0.50 G
Manifold Absolute Pressure and Temperature (MAPT) Sensor—A (G1336728)
1234
3M5T-14A464-FDB
HARNESS 12A690 TO T-MAP SENSOR C1E804-A G0.50WK
GN-BN
VE804B
G
0.50WK
BU
LE329B
C1E804
0.50WK
GY-BU
RE804A
G0.50WK
GN-BN
VE804C
Mass Air Flow (MAF) Sensor—C (G1336732)
123456
3W4T-14A464-VA(XXX)
HARNESS 12A690 TO MASS AIR FLOW SENSOR C1E807-C 0.75WK
BU-GY
VE808B
0.75WK
VT-GY
CBB09AC
0.75WK
BU
RE320B
0.50WK
YE-VT
VE807B
303-14C- 15
303-14C-15
.
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Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

C214 AT KEYLESS GO
14401
FOR DIESEL WE-35.0
FJB
PARTIAL
14A280
NON KEYLESS GO C214 AT
14K733
FN OR MPS6
0.35
WA
BK-WH
31S-TA32
30
75155057315C1-3305
INHIBIT
KEY IN
23
2
1
0
1
. DC06
25.0
FWK
RD
30-DA25
B+1
PM
(+) (-)
.
1.5
WA
RD
30-BB9
C4564
1.5
WA
RD
30-BB9
FNORMPS6
2
DIMMER7
KEY INHIBIT
GND 4
5
TIP LINE 16
TIP LINE 23IGN1
BRAKE
(ELECTROMAGNET LINE 3)
3ET42 .
C383
74
0.35
WA
BK-YE
31S-TA34
+20A F11
BB03.
C4563
1B-
GROUND BATTERY G1
G8
ENGINE
GROUND
25.0
FLR9
BK
31-BA1125.0
FLR9
BK
31-BA11A
0.35
WA
BK
31-PF35
G2
0PASGRO
31S-TA32A BK-WH WA 0.35
31S-AB6 BK-RD WA 0.35
C111
13
6
0.35
WA
BK
31-PF35A
6 GNDCTRL
3
3ET42
.
Ignition Switch and Hazard Flasher Switch Unit
Battery
Transmission Control Switch (TCS)
BB03..T
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
GROGGROGGGROA-P
..Transmission Control Sw
307-01B-2 Automatic Transmission/Transaxle
2011.0 Kuga (G1324837)
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TO STOP LIGHTS
PARTIAL
PARTIAL
PJB FJB
30-BB9 RD WA 1.5
PM
(+) (-)
.
B+1
4C456
1
1.5
WA
GN-YE
15-DA1
30-DA25 RD FWK 25.0
1.5
WA
RD
30-BB9
30
75155057315C1-3305
INHIBIT
KEY IN
2
3
2 10
1.
DC06
+20A
F11
BB03
.
1 2.
CB15
36
C102
2 C444
+15A
F132
13
C100
C96 31
17
C102
15-LG23 GN-WH WA 1.0
0.75
WA
GN-WH
15S-LG23
1 C444
0.50
WA
GN-RD
15S-LG14
36
C100
1.0
WA
GN-WH
15S-LG23
GROU BATT
EG1
1B-
25.0
FLR9
BK
31-BA11
IGNITION
GND MICRO
CAN
BB02
.
S112
13
C111
Battery
DC06.Ignition Switch and Hazard Flasher Switch Unit
.T
.Brake Pedal Position (BPP) Switch
GROUGGROUGGGROUSUPPO
Battery Junction Box (BJB)
307-01B-4 Automatic Transmission/Transaxle
2011.0 Kuga (G1324837)
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Selector Lever Assembly (G1234434)
2345
1
7
8
910
6
4S7T-14489-VJA
C383
TO GEAR SHIFT MODULE
HARNESS 14401
PIN 7 => 31S-TA34 BK-YE 0.35 WA + 31S-AB6 BK-RD 0.35 WA PIN 7 => 31S-AB6 BK-RD 0.35 WA + 31S-TA32A BK-WH 0.35 WA
29S-PF35
OG-BKWA0.35
31-PF35BKWA0.35
15S-LG23GN-WHWA0.50
31S-TA32ABK-WHWA0.35+ 31S-AB6BK-RDWA0.35
Transmission Control Switch (TCS) (G1234435)
12345678910
6W8T-14489-AFA
C388
TO GEAR SHIFT MODULE AW55/6DCT450
HARNESS 14401PIN 3 => AW55
PIN 8 => 6DCT450
15S-LG23A GN-WH WA 0.50
31S-AB6A BK-RD WA 0.35
31-PF35A BK WA 0.35
10-PF36A GY-OG WA 0.35
8-PF36A WH-GN WA 0.35
15S-PF36 GN-BK WA 0.35
Transmission Control Switch (TCS) (G1234437)
12
XR3T-14A464-AA
C866
TO TRANSMISSION SWITCH HC
HARNESS 12A690 15S-LG9 GN-BK WK 1.0
15-LG28 GN-WH WK 1.0
201

1.0 Kuga
307-05- 2
Automatic Transmission/Transaxle External
Controls
307-05-2
.
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