Distribution FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Electronic Engine Controls - 2.0LDuratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-14B
Electronic Engine Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V 303-14C
Automatic Transmission/Transaxle Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD 307-01A
Automatic Transmission/Transaxle - Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD 307-01B
Automatic Transmission/Transaxle External Controls 307-05
Manual Transmission/Transaxle, Clutch and
Transfer Case Four-Wheel Drive Systems 308-07
Exhaust System Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel 309-00
Fuel System - General Information Fuel Tank and Lines 310-01
Speed Control 310-03
GROUP 4 Electrical
Climate Control System
Climate Control 412-01
Auxiliary Climate Control 412-02
Instrumentation and Warning Systems Instrument Cluster 413-01
Horn 413-06
Warning Devices 413-09
Parking Aid 413-13
Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator
414-02
Information and Entertainment Systems Information and Entertainment System 415-01
Lighting Exterior Lighting 417-01
Interior Lighting 417-02
Daytime Running Lamps (DRL) 417-04
Electrical Distribution Module Communications Network 418-00
Electronic Feature Group Anti-Theft - Active 419-01
Multifunction Electronic Modules 419-10
GROUP 5 Body and Paint
Body and Paint
Rear View Mirrors 501-09
Seating 501-10
Glass, Frames and Mechanisms 501-11
Instrument Panel and Console 501-12
Handles, Locks, Latches and Entry Systems 501-14
Wipers and Washers 501-16
Safety Belt System 501-20A
Supplemental Restraint System 501-20B
GROUP 7 General Wiring
Information
Wiring Information
General Information 700-00
Fuse and Relay Information 700-01
Power Distribution 700-02
Grounding Strategy 700-03
Electrical Connectors 700-04
Index
2011.0 Kuga
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PAGE 2 OF 2

Description
Position
Electrical potential
1
System
2
Sub-system
3
Function
4 and 5
Some circuit codes also have a suffix. Suffices are used when parts of a circuit are separated with a connector.
Position 1: Potential
Description
Code
GND (ground)
G
Standard voltage
S
Higher than standard voltage
H
Changing or switched
C
Variable signal
V
Lower than standard voltage
L
Return or reference
R
Drain wire
D
Any of the above with a temporary function
Z
Position 2: System
Description
Code
Power convenience
A
Circuit protection
B
Chassis
C
Electrical distribution
D
Diagnostic bus
E
Climate control
F
Information and entertainment
G
Heating
H
Supplemental restraints
J
Windshield wipers and washers
K
Lighting
L
2011.0 Kuga 100-00-3
100-00- 3
General Information
100-00- 3
DESCRIPTION AND OPERATION
Circuit Code
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Description
Code
Multimedia (information and entertainment)
M
Special vehicle
N
Engine and transmission
P
Engine and transmission (engine)
R
Engine and transmission (transmission)
T
Temporary numbering
X
Position 3: Sub-system
Description
Sub-system Code
System Code
Locks
A
A
Power mirrors
D
A
Power roof, doors, side steps
G
A
Power seats
H
A
Power windows
J
A
Power steering column
L
A
Power roof, doors, side steps
M
A
Charging, starting, cigar lighter, power outlet socket
A
B
Charging, starting, cigar lighter, power outlet socket
B
B
Adaptive damping
C
C
Suspension
D
C
Power steering
E
C
Anti-lock brakes, traction control, stability assist
F
C
Brakes
G
C
Splices distribution
A
D
Busbars
B
D
BJB (battery junction box)
C
D
CJB (central junction box)
D
D
GND points
E
D
Junction box
F
D
AJB (auxiliary junction box)
G
D
AJB
H
D
AJB
J
D
GEM (generic electronic module)
K
D
2011.0 Kuga 100-00-4
100-00- 4
General Information
100-00- 4
DESCRIPTION AND OPERATION
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GROUP
Electrical
4
SECTION TITLEPAGE
Climate Control System Climate Control.................................................................\
.............................................412 -01
Auxiliary Climate Control.................................................................\
...............................412-02
Instrumentation and Warning Systems Instrument Cluster.................................................................\
.........................................413- 01
Horn........................................................................\
....................................................... 413-06
Warning Devices.................................................................\
...........................................413-0 9
Parking Aid.....................................................................\
................................................ 413-13
Battery and Charging System Battery, Mounting and Cables..................................................................\
......................414-01
Generator and Regulator...............................................................\
................................414-02
Information and Entertainment Systems Information and Entertainment System..................................................................\
........415-01
Lighting Exterior Lighting................................................................\
.............................................41 7-01
Interior Lighting................................................................\
..............................................4 17-02
Daytime Running Lamps (DRL).................................................................\
....................417-04
Electrical Distribution Module Communications Network.................................................................\
................418-00
Electronic Feature Group Anti-Theft - Active..................................................................\
........................................419- 01
Multifunction Electronic Modules.................................................................\
..................419-10
2011.0 Kuga
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GROUP
General WiringInformation
7
SECTION TITLE PAGE
Wiring Information General Information.............................................................\
..........................................700-00
Fuse and Relay Information.............................................................\
..............................700-01
Power Distribution............................................................\
..............................................700- 02
Grounding Strategy................................................................\
........................................700-03
Electrical Connectors..............................................................\
.......................................700-04
2011.0 Kuga
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SECTION 700-01 Fuse and Relay Information
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
700-01-2
Power Distribution - Battery Junction Box (BJB) ................................................................
700-01-4
Power Distribution - Central Junction Box (CJB) ................................................................
700-01-1
Fuse and Relay Information
700-01- 1
.
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.
STARTER MOTOR.
ALTERNATOR
.
TO HEADLAMP CLEANING PUMP
.
TO SMART BOX (PJB)
.
TO PJB (H,WINDSHIELD REL.)
.
FROM PJB
.
TO LOW/HIGH CURRENT TRANSMISSIONSW
.
TO PJB
.
FROM GEAR BOX MODULE
.
FROM HIGH CURRENT TRANSMISSIONSW
.
TO FUEL FILTER HEATER
.
FUEL FIRED HEATER
.
TO PJB
.
HEATER BLOWER
.
TO HORN SWITCH
.
TO HORN
.
TO LIGHT SWITCH (PARK LIGHTS)
.
TO KVM (IGN RELAY)
.
TO LEFT FRONT WINDOW HEATER
.
TO LOW PRESSURE CYCLING SWITCH
.
TO SPS (AFS)
.
TO LOW PRESSURE CYCLING SWITCH
PM
(+) (-)
DC02
B+
1
C10930-BA6B RD WK 35.0
35.0WK
RD
30-BB10B1
+MF1
150A
GROUND ENGINE G8G1
BATTERY
GROUND
B-35.0
FLR9
BK
31-BA11B25.0
FLR9
BK
31-BA11
0.50
WA
BK-BU
31S-BB7
0.50
WA
BK-RD
31S-KA24
2.5
WA
GN-YE
15S-KA21
RW04R9,
C1-5
C1-1C1-3
C1-2
R7
4.0
WA
GN-RD
15-DA3
C96 21
14
C95
C95
15
C1-5
C1-1C1-3
C1-2
DC23
R8
2.5
WA
RD
30-KA25
+30AF23
31S-HB7 BK-BU WA 0.50
+40AF14
15-PE16 GN-WH WA 0.50
C1-5
C1-1C1-3
C1-2
R3 REVERSING LAMP RELAY
C96 33C96 25
+40AF12
4.0
WA
RD
30-BB8
IGNITION OL RELAY
IGNITION
CAN
BP02
1.0
WA
GN-BU
15-DC25
+
10A
F25
S164
+40AF16
64S-DC18 BU-RD WA 4.064S-DC16 BU
-RD WA 4 0
15-HB7 GN-BU WA 0.50
6.0
WA
RD
30-HB7
0.50
WA
GN-OG
15-KA24
15-LG45 GN-BK WA 0.50
91S-LG45 BK-GN WA 0.5015S-LG46 GN-OG WA 0.7515S-LG9 GN-BK WA 0.75
0.75
WA
GN-WH
15-LG280.75
WA
GN-OG
15-LG46
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
0.75
WA
RD
30-PE17
+
F24 15A
0.75
WA
GN-RD
15S-PE8
1.5
WA
RD
30-RD18
+
F21 20A
BK-BU WA
31S-FA23 0.50
C95
32
C1-5
C1-1C1-3
C1-2
H402
,
R10
C1-5
C1-1C1-3
C1-2
R2
RH01
C77
2
+15A
F20
30-GJ8 RD WA 0.7530-GJ7 RD WA 0.75
91S-GJ7 BK-BU WA 0.50
0.75
WA
OG-BU
29S-GJ1
C9513
0.5
WA
BK
31-PE16
S121
31-DA3 BK WA 2.5
G37
LEFT FRONT
GROUND
4.0
WA
BK
31-KA21B
+
F10 30A
C79
1
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_10C90_22C90_39C90_6
1
C307
25.0
FWK
RD
30-DA25
0.50
WA
GN-BU
15-BB7A
0.50
WA
GN-RD
15-CE8A
15-HB7A GN-BU WA 0.50
0.50
WA
GN-OG
15-KA24A
0.50
WA
GN-BK
15-LG45A
15-PE16A GN-WH WA 0.50
0.50
WA
GN-BU
15-DC25A0.50
WA
GN-BU
15-BB74DC22
,
R4
S118
0.50
WA
BK-GN
91-BB18
0.50
WA
GN-BK
15S-BB18
C113
11
15-DA5 GN-OG WA 1.5
S162
30S-LE29 RD-GN WA 1.0G31A
LEFT FRONT
ELECTRONIC
GROUND
1.0
WA
BK-OG
91-DA3
+
F11 20A
12
C63364S-HB12A BU WA 4.064S-HB25A BU
-RD WA 4 0
C871
1
30-FA23 RD WA 2.5
2.5
WA
RD
30-FA24
1.5
RD
30-BB19D WA
C111
16
22
C111C111
6
C111
24
4.0
WA
GN-OG
15-FA18D
15-FA17 GN-OG WA 0.50
1
C692
15-CE8 GN-RD WA 0.50
16C111
15-FA17A GN-OG WA 0.50
1
C692
Battery
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
,Headlamp Washer Pump Relay
Ignition Overload Relay
Central Junction Box (CJB)
,Blower Motor RelayHorn Relay
GROUNDGGROUNDGGGROUNDFENDER
ELECTRONICEELECTRONICEEELECTRONICFENDER
,
Auxiliary Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-01-2 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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.
TO EHPAS C794
.
TO ABS MODULE
.
TO IVD MODULE
.
TO ABS MODULE
.
TO ABS MODULE
.
TO IVD MODULE
.
TO IVD MODULE
.
TO EHPAS MOD
.
TO PTC HEATHER
.
TO PCM (KAPWR)
.
TO PCM
.
TO PCM
.TO PCM
.AC CLUTCH SOL
.
TO STARTER
.
TO ALTERNATOR
.
TO AUTO TRANS
.
TO COOLING FAN MODULE
.
TO DC/ AC CONVERTER
.
TO KVM (START LOCK RELAY)
.
TO RIGHT FRONT WINDOW HEATER
6.0
WA
RD
30-DA16.0
WA
RD
30-DA2
,
RD05
C962022
C96
+30AF18+60AF6
0
C9627
+10A
F221.5
WA
GN-WH
15-DA6
S162
1.0
WA
GN-BU
15-DC22
+10AF19+20AF8+30AF7+
F7 30A
30-CF13 RD WA 2.5
1
C830
4.0
WA
RD
30-CF13A
C830
141
C830
30-CF6 RD WA 1.515-DC19 GN-BU WA 1.0
+20AF8
30-CF6A RD WA 1.5
32
C830
+
F19 10A
1.0
WA
GN-BU
15-DC19
0.50
WA
GN-YE
15-FA110.50
WA
BK-YE
31S-FA11
64S DC16 BU RD WA 4
.0
10.0WK
RD
30-CE710.0
WA
RD
30-FC9
+80AF5+
F2 80A
C861
1
+
F26 15A
+
F3 60A
+60AF4
+3A
F30+
F31 10A
1.0
RD
30-RH9 WA
+10A
F34+10A
F33
0.50
WA
RD
30-FA2
+10AF27+20A
F9+
F13 20A
30-RH10 RD WA 1.0
31S-BB16 BK-RD WA 0.50
30-BA10 RD WA 0.75
0.50
WA
GN-YE
15S-FA6C1-5
C1-1C1-3
C1-2
DC25 R13
,
C1-5
C1-1C1-3
C1-2
R11
H401
+
F36 10A
0.75
WA
GN-BU
15-DC330.75
WA
GN-BU
15-DC34
15-RE21 GN-OG WA 0.75
30-BB17 RD WA 1.5
50-BB12 GY WA 1.5
0.50
WA
RD
30-RE8
+10A
F35
15-RN3 GN-BU WA 0.75
C793
1
1.0
WA
RD
30-TA36
+
F32 10A
C90_11
C90_12
C90_13
C90_14
C90_17C90_18
C90_20
C90_21
C90_23
C90_4
C90_40C90_41
+40AF1+
F15 30A
.
.
0.50
WA
BK-BU
91S-RH9
2.5
WA
RD
30-DJ7
0.50
WA
GY-BK
50-BB16D
C113
16
1
C633
64S HB25A BU RD WA 4
.0
15-CF6 GN-YE WA 0.3515-CF6 GN-YE WA 0.35
23
C111
7
C111
7
C111
R6
,
E612
1.0
WA
GN-RD
15-RH10C
1.0
WA
GN-RD
15-RH10DS120
1.0
WA
GN-RD
15-RH10A
1.0
WA
GN-RD
15-RH10B
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10F
6.0
WA
RD
30-PA1
1.0
WA
GN-BK
15-PA41
0.50
WA
BK
31-PA41
15S-PA6A GN-YE WA 4.0
EC05
, R14
S1211
C281
,Heated Windshield Relay
,Starter Relay
RR
Air Conditioning (A/C) Clutch Relay
,Powertrain Control Module (PCM) Relay
,Cooling Fan Relay
700-01-3 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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R21
R22
R20
R15
(F111= 5A: FOR C394 DIESEL ENGINE)
PCB SHOULD BE ABLE TO ACCEPT THE LOAD IF F119 IS CHANGED FROM 25A TO 30A
(F111=15 A: FOR GAS ENGINE)
KEYLESS GO/KEYLESS VEHICLETO PASSENGER DOOR MODULE
TO DRIVER DOOR MODULETO BACKLITE SW STATUS
NOTE2
NOTE4
NOTE2
NOTE1 1/2(R26/R27)
1/2 (R
2
1/2 (R29/R30)
PCB
1/2 (R26/R27) 1/2 R25
15
TO AC SW, EATC, SSCD
FROM LIGHT SW / AUTO LIGHT
FROM LIGHT SWITCH
LUGGAGE COMPARTMENT LIGHTING TO WIPER MOTOR HIGH
TO IGNITION FOR EJB FROM IGNITION SWITCH POS 15 DTRL RESISTOR WIREFROM FRONT JUNCTION BOX
TO LIGHT SWITCH VBAT DTRL / PARK LT CLUSTER
DATA LINK CONN.
TO RIGHT LOW BEAM LAMP
TO LEFT LOW BEAM LAMP
TO RIGHT HIGH BEAM LAMP
TO LEFT HIGH BEAM LAMP KEYLESS VEHICLE
LH RH RL RR DOOR LATCH
DD LATCH / F FLAP
POWER GND
TO DOOR LATCH LOCK
TO DOOR LATCH UNLOCK
30 (1)
*
FROM BUSBAR 1(F3 60A)
FROMBUSBAR1(F360A)
TO WIPER GROUND
1/2 (R23/R24)
FRONT FOOTWELL LAMPS RKE / DVD PLAYER
TRAILER TOW MODULE/LUGGAGE COMP PWR PNTELECTRONIC MODULE(DPF,PAM(FAP))
DTRL RESISTOR WIRE
TO FUEL PUMP MOTOR FUEL CUT OFF SWITCH
POSITION LIGHT SWBACKUP LAMP SWITCH
AUTOLAMP OR DTRL INDICATOR
AUTOLAMP
HEATED BACKLITE RELAY
REAR WIPERBATTERY SAVER
FUEL PUMP STATUS
FRONT WIPER HIGH SPEED
FRONT WIPER LOW SPEEDHEADLIGHT LOW BEAMHEADLIGHT HIGH BEAMDOOR UNLOCK RELAYDOOR LOCK RELAYDEADLOCK RELAYDD & FF UNLOCK RELAY
ELECTRONIC SIGNALELECTRONIC POWERELECTRONIC POWER.
IGNITION
FRONT WIPER FAST SW
HEATED BACKLITE SWITCH
ELECTRO. PART
HW SPEC FOR FUNC.OF THE BOX SEE
CCM ONLY
BP02
+10A
F103+15A
F111
C102C96
+20A
F129
C96
+10A
F113+
F102 10A
+20A
F126
C103
+20A
F135
C1-5
C1-1C1-3
C1-2.LF10
R15
C96
+20A
F134+25A
F133
C100
LF36
.RW03
.RW03
.
C102C96C96C96C96C100C100C100C102C102C102
+
F139 10A
+
F140 10A
. LF38
C100C100C102C102C100C98C100C100C100C100C100
+15A
F142
C102C96C96
. E608 R19
C103C102
+25A
F119
C96
LF37
.
+15A
F143
+
F106 20A
C102
+
F107 10A
Central Junction Box (CJB)
)
.
)))
Daytime Running Lamps (DRL) Relay
Headlamp High Beam RelayRW03Windshield Wiper Intermittent Wipe RelayeeRlRelayaaeRelayaeRelayaRelayyaWindsh
..AutolampR
Fuel Pump Relay
Headlamp Low Beam Relay
700-01-4 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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R28
1/2 OF R25 IS NOT USED (SPARE) 1/2 OF R25 WILL BE USED FOR DD & FF UNLOCK
NOTE4: R25 IS A DOUBLE RELAY 1/2 OF R23 /R24 WILL BE USED FOR FRONT WIPER HIGH SPEED
1/2 OF R23 /R24 WILL BE USED FOR FRONT WIPER LOW SPEED
NOTE3: R23 /R24 IS A DOUBLE RELAY NOTE1: R29 /R30 IS A DOUBLE RELAY
NOTE2: R26 /R27 IS A DOUBLE RELAY
1/2 OF R26 /R27 WILL BE USED FOR DEAD LOCK 1/2 OF R26 /R27 WILL BE USED FOR CENTRAL UNLOCK1/2 OF R29 /R30 WILL BE USED FOR REAR WIPER
1/2 OF R29 /R30 WILL BE USED FOR CENTRAL LOCK
NOTE1:R29/R30ISADOUBLERELAYAA
1/2OFR29/R30WILLBEUSEDFORREARWIPER1/2OFR29/R30WILLBEUSEDFORCENTRALLOCK
1/2OFR25ISNOTUSED(SPARE)PP1/2OFR25WILLBEUSEDFORDD&FFUNLOCKNOTE4:R25ISADOUBLERELAYAA
NOTE2:R26/R27ISADOUBLERELAYAA
1/2OFR26/R27WILLBEUSEDFORDEADLOCK1/2OFR26/R27WILLBEUSEDFORCENTRALUNLOCK
1/2OFR23/R24WILLBEUSEDFORFRONTWIPERHIGHSPEED1/2OFR23/R24WILLBEUSEDFORFRONTWIPERLOWSPEEDNOTE3:R23/R24ISADOUBLERELAYAA
TO POWER SUNROOF/CRM (CABRIO)
23/R24)
1/2 (R29/R30)
TO LEFT TAIL LAMPSTO BACKUP LAMPSTO STOPLAMP TO PCM
TO LEFT STAND LAMP TO RIGHT TAIL LAMPS
TO RIGHT STAND LAMP
POWER POINT (PROTECT)
CLUSTER / RADIO
TO LICENSE PLATE LAMPS TO CIGAR LIGHTER
TO COCKPIT AUDIO MODULES DRIVER POWER SEAT
TO DOOR MODULES REAR RIGHT TO DOOR MODULES REAR LEFT TO REAR WIPER
TO REAR WIPER POWER
AUDIO MODULES
TO DOME LAMPS PWR
GLOVE BOX LIGHT
LUGGAGE COMPARTMENT LIGHTING
FROM STOP LIGHT SW
TO ELECTRONIC REAR VIEW MIRROR
FROM REVERSE SW FROM LIGHT SWITCH VIA F50
FROM IGNITION SWITCH ACC POS FROM FRONT JUNCTION BOX TO WIPER MOTOR LOWTO WIPER MOTOR HIGH
30 (2)
75
*
FROM BUSBAR 2(F4 60A)
TO HEATED BACKLITE
15I
FROM IGNITION OVERLOAD RELAY 15I
BATTERY BACKUP SOUNDER TO HEATED MIRRORS
MIRROR FOLD
TRACK FOR F109
& F119 SHOULD
FUSE STAND 30A BE ABLE TO
*+
F108 7.5A
+
F109 20A
+15A
F112
C96C102C96C102C102
+15A
F131
C96C96
+
F101 20A
+
F118 20A
+
F120 20A
C98
+
F137 10A
+7.5A
F125+7.5A
F124+
F117 7.5A
C100C100C102C102C102C100C96C100C100C96C96C100C100C100
+7.5A
F123
C100C100C100C100C100C100C98C100C96C102C98C100
LN09
.
+25A
F105
RD06 R17
.
+10A
F104
C96
Battery Saver Relay
yyyyyyhield Wiper Intermittent Wipe Relay
Relay
Heated Rear Window Relay
700-01-5 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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