Dpf FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

SECTION 303-14C Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14C-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14C-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14C-14
Crankshaft Position (CKP) Sensor — D ........................................................................\
.....
303-14C-14
Diesel Particulate Filter (DPF) Differential Pressure Sensor ..............................................
303-14C-14
Engine Coolant Temperature (ECT) Sensor — D...............................................................
303-14C-14
Engine Oil Pressure (EOP) Switch — C ........................................................................\
.....
303-14C-14
Fuel Rail Pressure (FRP) Sensor — A ........................................................................\
.......
303-14C-15
Fuel Rail Temperature Sensor — A........................................................................\
............
303-14C-15
Heated Oxygen Sensor (HO2S) ........................................................................\
.................
303-14C-15
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14C-15
Manifold Absolute Pressure and Temperature (MAPT) Sensor — A ..................................
303-14C-15
Mass Air Flow (MAF) Sensor — C........................................................................\
.............
303-14C-16
Powertrain Control Module (PCM) — C ........................................................................\
.....
303-14C-16
Powertrain Control Module (PCM) — D ........................................................................\
.....
303-14C-17
Powertrain Control Module (PCM) — E ........................................................................\
......
303-14C-17
Pre DPF Exhaust Gas Temperature Sensor .......................................................................
303-14C-17
Post DPF Exhaust Gas Temperature Sensor .....................................................................
303-14C-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-14C-1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO PRE GLOW HEATER 1
.TO PRE GLOW HEATER 2
.TO PRE GLOW HEATER 3
.TO PRE GLOW HEATER 4
.TO STARTER MOTOR
.TO TCM
CAN
CMI = C1E108-C
POWER GND
ACPS RETURN CH 45 ACPS CH 33 ACPS SUPPL CH 21
CH 53 CH 04 POWER GND CH 03 VAPORIZER PUMP CONTROL CMI 07
VAPORIZER GLOW PLUG FEEDBACK CME K3 VAPORIZER GLOW PLUG CONTROL CMI 11 ALTERNATOR COMMAND (PWM) CME J4 ALTERNATOR LOAD CMI 09
O2 SENSOR VM CMI 24 O2 SENSOR IA CMI 22 O2 SENSOR IP CMI 23
O2 SENSOR UN CMI 34
O2 HEATER (PWM) OUTPUT CMI 53
O2 HEATER SUPPL CMI 41 GLOW PLUG DIAGNOSTIC CMI 47
GLOW PLUG CONTROL CME H4
START BLOCKING CME E3
FUEL PUMP RELAY LSD OUTPUT CH 41 STARTER RELAY LSD OUTPUT CH 27
VGT, THROTTLE POSEGR (BYPASS) PO
WAKE UP CH 19
CAN LOW CH 52 CAN HIGH CH 40
T1 AIR INLET TEMP SIGNAL
EXHAUS
T
EXHAUST
INLET METERING VALVE (PWM) OUTPUT CME D4 EGR BYPASS OUTPUT CMI 03
EGR BYPASS SUPPL CMI 17 COOLANT FAN (PWM) OUTPUT CH 13 IGNITION READY CME C1
PWR SUPPLY FOR VGT ACTUATOR CH 01 PWR SUPPLY FOR EGR BYPASS CH 06 PWR SUPPLY FOR O2 HEATER CH 30
CH 05 SWITCHED BATTERY CH 02 MAIN POWER RELAY DRIVE CH 28
CLUTCH BOTTOM SWITCH SIGNAL CH 39
PARTICULATE TRAP PRESSURE SNS/CA
MC
FUEL TEMP/PRE-CAT
A/C RELAY (ON/OFF) OUTPUT CH 16
A/C LOW PRESSURE SWITCH SIGNAL CH 26
A/C MEDIUM PRESSURE SWITCH SIGNAL CME E4
ACCEL PEDAL SENSOR SIGNAL CH 51
CME A2 PARTICULATE TRAP PRESSURE SNS SIG
NCME D2
PARTICULATE TRAP PRESSURE SNS SUPCME C4 EXHAUST GAS TEMP POST-CATALYST SN
SCME A3 EXHAUST GAS TEMP POST-CATALYST SNSCME H2 EXHAUST GAS TEMP PRE-CATALYST SNS CME G2
CO
CO
O
CME F3 AMF/T1 RETURN CME B3 AIR MASS FLOW SIGNAL CME C3
WATER IN FUEL CME D3 CH 22
STOP LAMP SWITCH
NC!
MMT6
SWITCHED BATTERY
POWER GND
CME = C1E108-D
CH = C1E108-E
(SP626 AS CLOSE TO THE PCM AS POSSIBLE)
+
1E167.
SIGPWR
GND
.
1E823
-
+
T11E807
.
C1E108-E_13
C1E108-D_16C1E108-D_13
C1E108-D_20
C1E108-D_39
C1E108-D_19
C1E108-D_28C1E823-A_3
C1E108-C_3C1E167-A_2
C1E807-C_5
C1E807-C_4
C1E108-D_30C1E807-C_2
C1E108-E_53
C1E108-E_3C1E108-E_4
C1E823-A_2
C1E108-D_3
C1E108-E_28
C1E108-D_44
C1E108-C_47
C1E108-E_2
C1E108-E_5
C1E108-E_1
SP482
C1E823-A_1
C1E807-C_3
C1E167-A_1
VE203AC 0.50WK
VT
VE823A 0.50WK
BU-BN
VE720A 0.75WK
VT
VE807B 0.50WK
YE-VT
RE320B 0.75
BU WK
VE808B 0.75WK
BU-GY
BK-GN WK 1.0
A_GD120J
BK-GN WK 1.5
A_GD120ACA_GD120R BK-GN WK 1.5
A_GD120N BK-GN WK 1.5
CBB42AC 0.75WK
GN
CE302AC 0.50WK
YE-BU
CBB02A GN WK 0.50
CE609A 0.50WK
WH-OG
CBB08C GY-YE WK 0.75
GY-YE WK 0.75
CBB08E
CBB08AC 0.75WK
GY-YE
CBB11AA BN WK 0.75
VT-GY WK 0.75
CBB09AC
SIG
GND
1E747
.
SIG
GND
.
1E748
C1E748_2
C1E747_2
C1E749_1C1E749_2
C1E748_1
C1E749_3
C1E747_1
VE726A
0.50WK
YE-GY
VE713A 0.50WK
GN-OG
VE722A 0.50WK
BN
C1E108-E_39CE903GC 0.50WK
BU-OG
SP301
GD129EC BK-YE WK 6.0
G1D129
LEFT FRONT
ENGINE POWER GROUND
0.75WK
GY-YE
CBB08G
C1E108-E_6
C1E108-E_30
GN-WH WK 0.75
CBB12GC1E108-C_17
0.50WK
VT-OG
RE146A
RE145A GY-VT WK 0.50
LE147A BN-BU WK 0.50RE147A 0.50WK
WH-BURE148A 0.50WK
WH-BU
SP302
C1E518_1C1E518_2CE153A GN-VT WK 1.0C1E108-D_40
C1E735_3
C1E735_4C1E735_1C1E735_5C1E735_6C1E735_2AAAO1D 0.50WK
GN-VTAAAO1C WH-BU WK 0.50AAAO1B VT-OG WK 0.50AAAO1A GY-YE WK 0.50
BK-VT WK 0.50
AAAO1F
RD-WH WK 0.50
AAAO1E
C1E108-C_23C1E108-C_22C1E108-C_34C1E108-C_24
C1E108-C_41
C1E108-C_53
0.75WK
GY-YE
CBB08D
0.75WK
GY-YE
CBB08F
C1E108-E_16CH109AC WH-OG WK 0.50
C1E108-E_22CCA29J 0.50WK
GN-RD
VH442BC GN-BN WK 0.50C1E108-E_21
C1E108-E_33C1E108-E_45
C1E108-D_29CDC26B GY-OG WK 0.50
C1E108-E_27YE WK 0.50
CDC12AF
CBB12EC GN-WH WK 1.0
C1ET34_14
C1E108-D_25
C90B 16
C90B 2
C90B21
20
C90B
36
C90B
37
C90B
41
C90B
19
C90B
34
C90B
C90B 17
RH108H
0.50WK
BNLH108BC GY-BN 0.50WK
C90B 8
28
C90B
C90B 4
12
C90B
+
1E518 .
14
C90B
VCCOUTGND
.
1E749
+IP
IA
UN
VM
1E735 .
SP184
C90B 70.50WK
BK-VT
SBE01CC1E108-C_11
0.50WE
GY
SBE01GM
1E523 .C1E523-A_1C1E523-A_20.50WE
BN
SBE01FC1E108-C_7
SBE01A WH-BU WE 1.0C1E156-A_2+
1E156 .
C1E156-A_1SBE01P BK WE 1.0
0.75WK
WH-BU
SBE01EC1E108-D_34
2.5WK
VT
CBB04KC12_E_3
C12_E_4VT WK 2.5
CBB04L
2.5WK
VT
CBB04MC12_E_2
C12_E_12.5WK
VT
CBB04J27
C90B
26
C90B
C90B 25
24
C90B
1.5WK
VT-OG
CBB14A+
1E232
.C1E232-A_1C1E232-A_2GD129C BK-GN WK 1.5C90B 6
2.5
BU-WH WK
CDC35AC11
C90BC11B_1
C1ET47-A_11 2
1ET47
.
C1ET47-A_2
GD120BC BK-GN WK 0.75
BU WK 0.75
CET47AC
VT-WH WK 0.75
CH401ACC1H302-D_2C1H302-D_1GD129DC 1.5WK
BK-GN
.
1H302C90B 18
0.50WK
WH
VDB05L0.50WK
WH-BU
VDB04EC1E108-E_40
C1E108-E_52C90B 151
C90B
SP1140
C90BGN-BU WK 0.75
15-DC33
5
C90B
10-RJ30 GY WK 0.50
91S-RH5 BK-BU WK 0.75
C1E108-E_51
C90B 9C1E108-E_41
C90B3
0.50WK
BK-YE
91S-RE8
0.50WK
BK-BU
91S-PA13
C1E108-E_26
C1E108-D_41
30-BA10 RD WK 0.75C87031
2C8700.50WK
BU
5-EB6A
0.50WK
GY
4-EB6AAS RC
IGREGULATOR
.
DC14C1E108-C_9
C1E108-D_45
10
C90B
39
C90B
C1E108-D_27
C1E108-D_26
SP62613
C90BSBE01B WH-BU WK 1.0
C90B 31C90B32C90B33
91-FA17 BK-RD WK 0.5029
C90B
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve
.
Water-in-Fuel Sensor
1E807.Mass Air Flow (MAF) Sensor
.Pre DPF Exhaust Gas Temperature Sensor
.Post DPF Exhaust Gas Temperature Sensor
ENGINEPOWERGEENGINEPOWERGEEENGINEPOWERGWHEEL ARCH
.Fuel Metering Valve
VE AGN OGVE713AGN OGVE713AGN-OG.Diesel Particulate Filter (DPF) Differential Pressure Sensor
.Heated Oxygen Sensor (HO2S)
.Fuel Vaporizer System Fuel Pump
.Fuel Vaporizer System Glow Plug
.
Fuel Heater
.Reversing Lamp Switch
.Clutch and Clutch Field Coil
.Generator
303-14C-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO PRE GLOW HEATER 1
.TO PRE GLOW HEATER 2
.TO PRE GLOW HEATER 3
.TO PRE GLOW HEATER 4
.TO STARTER MOTOR
.TO TCM
CAN
CMI = C1E108-C
POWER GND
ACPS RETURN CH 45 ACPS CH 33 ACPS SUPPL CH 21
CH 53 CH 04 POWER GND CH 03 VAPORIZER PUMP CONTROL CMI 07
VAPORIZER GLOW PLUG FEEDBACK CME K3 VAPORIZER GLOW PLUG CONTROL CMI 11 ALTERNATOR COMMAND (PWM) CME J4 ALTERNATOR LOAD CMI 09
O2 SENSOR VM
CMI 24 O2 SENSOR IA CMI 22 O2 SENSOR IP CMI 23
O2 SENSOR UN CMI 34
O2 HEATER (PWM) OUTPUT CMI 53
O2 HEATER SUPPL CMI 41 GLOW PLUG DIAGNOSTIC CMI 47
GLOW PLUG CONTROL CME H4
START BLOCKING CME E3
FUEL PUMP RELAY LSD OUTPUT CH 41 STARTER RELAY LSD OUTPUT CH 27
VGT, THROTTLE POSEGR (BYPASS) PO
WAKE UP CH 19
CAN LOW CH 52 CAN HIGH CH 40
T1 AIR INLET TEMP SIGNAL
EXHAUS
T
EXHAUST
INLET METERING VALVE (PWM) OUTPUT CME D4 EGR BYPASS OUTPUT CMI 03
EGR BYPASS SUPPL CMI 17 COOLANT FAN (PWM) OUTPUT CH 13 IGNITION READY CME C1
PWR SUPPLY FOR VGT ACTUATOR CH 01 PWR SUPPLY FOR EGR BYPASS CH 06 PWR SUPPLY FOR O2 HEATER CH 30
CH 05 SWITCHED BATTERY CH 02 MAIN POWER RELAY DRIVE CH 28
CLUTCH BOTTOM SWITCH SIGNAL CH 39
PARTICULATE TRAP PRESSURE SNS/CA
MC
FUEL TEMP/PRE-CAT
A/C RELAY (ON/OFF) OUTPUT CH 16
A/C LOW PRESSURE SWITCH SIGNAL CH 26
A/C MEDIUM PRESSURE SWITCH SIGNAL CME E4
ACCEL PEDAL SENSOR SIGNAL CH 51
CME A2 PARTICULATE TRAP PRESSURE SNS SIG
NCME D2
PARTICULATE TRAP PRESSURE SNS SUPCME C4 EXHAUST GAS TEMP POST-CATALYST SN
SCME A3 EXHAUST GAS TEMP POST-CATALYST SNSCME H2 EXHAUST GAS TEMP PRE-CATALYST SNS CME G2
CO
CO
O
CME F3 AMF/T1 RETURN CME B3 AIR MASS FLOW SIGNAL CME C3
WATER IN FUEL CME D3 CH 22
STOP LAMP SWITCH
NC!
MMT6
SWITCHED BATTERY
POWER GND
CME = C1E108-D
CH = C1E108-E
CAN
CMI=C1E108-CPOWERGND
ACPSRETURNCH45ACPSCH33ACPSSUPPLCH21
CH53CH04POWERGNDCH03
VAPORIZERVVPUMPCONTROLCMI07
VAPORIZERVVGLOWPLUGFEEDBACKCMEK3
VAPORIZERVVGLOWPLUGCONTROLCMI11
ALTERNALLTAAORCOMMAND(PWM)CMEJ4ALTERNALLTAAORLOADCMI09
O2SENSORVMCMI24
O2SENSORIACMI22O2SENSORIPCMI23
O2SENSORUNCMI34
O2HEATERAA(PWM)OUTPUTCMI53
O2HEATERAASUPPLCMI41
GLOWPLUGDIAGNOSTICCMI47
GLOWPLUGCONTROLCMEH4
STARTTTBLOCKINGCMEE3
FUELPUMPRELAYAALSDOUTPUTCH41STARTTTERRELAYAALSDOUTPUTCH27
VGT,TTTHROTTLEPOS
EGR(BYPASS)PPPO
WAKEWWUPCH19
CANLOWCH52CANHIGHCH40
T1AIRINLETTEMPSIGNALEXHAUST
EXHAUST
INLETMETERINGVALVVVELL(PWM)OUTPUTCMED4
EGRBYPASSPPOUTPUTCMI03
EGRBYPASSPPSUPPLCMI17
COOLANTFANFF(PWM)OUTPUTCH13
IGNITIONREADYDDCMEC1
PWRSUPPLYLLFORVGTACTUATAAORCH01PWRSUPPLYLLFOREGRBYPASSPPCH06PWRSUPPLYLLFORO2HEATERAACH30
CH05SWITCHEDBATTERAAYRRCH02
MAINPOWERRELAYAADRIVECH28
CLUTCHBOTTOMSWITCHSIGNALCH39
PARPPTICULATEAATRAPPRESSURESNS/CAM
C
FUELTEMP/PRE-CATAA
A/CRELAYAA(ON/OFF)()OUTPUTCH16
A/CLOWPRESSURESWITCHSIGNALCH26
A/CMEDIUMPRESSURESWITCHSIGNALCMEE4
ACCELPEDALSENSORSIGNALCH51
CMEA2PARPPTICULATEAATRAPPRESSURESNSSIGNCMED2PARPPTICULATEAATRAPPRESSURESNSSUPCMEC4
EXHAUSTGASTEMPPOST-CATTTAAALTTYSTLLSNSCMEA3EXHAUSTGASTEMPPOST-CATTTAAALTTYSTLLSNSCMEH2
EXHAUSTGASTEMPPRE-CATAAALTTYSTLLSNSCMEG2
CO
COO
CMEF3
AMF/T1RETURNCMEB3
AIRMASSFLOWSIGNALCMEC3
WAWWTERAAINFUELCMED3
CH22STOPLAMPSWITCH
SWITCHEDBATTERAAYRR
POWERGND
CME=C1E108-DCH=C1E108-E
(SP626 AS CLOSE TO THE PCM AS POSSIBLE)
+
1E167 .
SIGPWR
GND
.
1E823
-
+
T11E807
.
C1E108-E_13
C1E108-D_16C1E108-D_13
C1E108-D_20
C1E108-D_39
C1E108-D_19
C1E108-D_28C1E823-A_3
C1E108-C_3C1E167-A_2
C1E807-C_5
C1E807-C_4
C1E108-D_30C1E807-C_2
C1E108-E_53
C1E108-E_3C1E108-E_4
C1E823-A_2
C1E108-D_3
C1E108-E_28
C1E108-D_44
C1E108-C_47
C1E108-E_2
C1E108-E_5
C1E108-E_1
SP482
C1E823-A_1
C1E807-C_3
C1E167-A_1
VE203AC 0.50WK
VT
VE823A 0.50WK
BU-BN
VE720A 0.75WK
VT
VE807B 0.50WK
YE-VT
RE320B 0.75
BU WK
VE808B 0.75WK
BU-GY
BK-GN WK 1.0
A_GD120J
BK-GN WK 1.5
A_GD120ACA_GD120R BK-GN WK 1.5
A_GD120N BK-GN WK 1.5
CBB42AC 0.75WK
GN
CE302AC 0.50WK
YE-BU
CBB02A GN WK 0.50
CE609A 0.50WK
WH-OG
CBB08C GY-YE WK 0.75
GY-YE WK 0.75
CBB08E
CBB08AC 0.75WK
GY-YE
CBB11AA BN WK 0.75
VT-GY WK 0.75
CBB09AC
SIG
GND
1E747
.
SIG
GND
.
1E748
C1E748_2
C1E747_2
C1E749_1C1E749_2
C1E748_1
C1E749_3
C1E747_1
VE726A
0.50WK
YE-GY
VE713A 0.50WK
GN-OG
VE722A 0.50WK
BN
C1E108-E_39CE903GC 0.50WK
BU-OG
SP301
GD129EC BK-YE WK 6.0
G1D129
LEFT FRONT
ENGINE POWER GROUND
0.75WK
GY-YE
CBB08G
C1E108-E_6
C1E108-E_30
GN-WH WK 0.75
CBB12GC1E108-C_17
0.50WK
VT-OG
RE146A
RE145A GY-VT WK 0.50
LE147A BN-BU WK 0.50RE147A 0.50WK
WH-BURE148A 0.50WK
WH-BU
SP302
C1E518_1C1E518_2CE153A GN-VT WK 1.0C1E108-D_40
C1E735_3
C1E735_4C1E735_1C1E735_5C1E735_6C1E735_2AAAO1D 0.50WK
GN-VTAAAO1C WH-BU WK 0.50AAAO1B VT-OG WK 0.50AAAO1A GY-YE WK 0.50
BK-VT WK 0.50
AAAO1F
RD-WH WK 0.50
AAAO1E
C1E108-C_23C1E108-C_22C1E108-C_34C1E108-C_24
C1E108-C_41
C1E108-C_53
0.75WK
GY-YE
CBB08D
0.75WK
GY-YE
CBB08F
C1E108-E_16CH109AC WH-OG WK 0.50
C1E108-E_22CCA29J 0.50WK
GN-RD
VH442BC GN-BN WK 0.50C1E108-E_21
C1E108-E_33C1E108-E_45
C1E108-D_29CDC26B GY-OG WK 0.50
C1E108-E_27YE WK 0.50
CDC12AF
CBB12EC GN-WH WK 1.0
C1ET34_14
C1E108-D_25
C90B 16
C90B 2
C90B21
20
C90B
36
C90B
37
C90B
41
C90B
19
C90B
34
C90B
C90B 17
RH108H
0.50WK
BNLH108BC GY-BN 0.50WK
C90B 8
28
C90B
C90B 4
12
C90B
+
1E518 .
14
C90B
VCCOUTGND
.
1E749
+IP
IA
UN
VM
1E735
.
SP184
C90B 70.50WK
BK-VT
SBE01CC1E108-C_11
0.50WE
GY
SBE01GM
1E523 .C1E523-A_1C1E523-A_20.50WE
BN
SBE01FC1E108-C_7
SBE01A WH-BU WE 1.0C1E156-A_2+
1E156 .
C1E156-A_1SBE01P BK WE 1.0
0.75WK
WH-BU
SBE01EC1E108-D_34
2.5WK
VT
CBB04KC12_E_3
C12_E_4VT WK 2.5
CBB04L
2.5WK
VT
CBB04MC12_E_2
C12_E_12.5WK
VT
CBB04J27
C90B
26
C90B
C90B 25
24
C90B
1.5WK
VT-OG
CBB14A+
1E232
.C1E232-A_1C1E232-A_2GD129C BK-GN WK 1.5C90B 6
2.5
BU-WH WK
CDC35AC11
C90BC11B_1
C1ET47-A_11 2
1ET47
.
C1ET47-A_2
GD120BC BK-GN WK 0.75
BU WK 0.75
CET47AC
VT-WH WK 0.75
CH401ACC1H302-D_2C1H302-D_1GD129DC 1.5WK
BK-GN
.
1H302C90B 18
0.50WK
WH
VDB05L0.50WK
WH-BU
VDB04EC1E108-E_40
C1E108-E_52C90B 151
C90B
SP1140
C90BGN-BU WK 0.75
15-DC33
5
C90B
10-RJ30 GY WK 0.50
91S-RH5 BK-BU WK 0.75
C1E108-E_51
C90B 9C1E108-E_41
C90B3
0.50WK
BK-YE
91S-RE8
0.50WK
BK-BU
91S-PA13
C1E108-E_26
C1E108-D_41
30-BA10 RD WK 0.75C87031
2C8700.50WK
BU
5-EB6A
0.50WK
GY
4-EB6AAS RC
IGREGULATOR
.
DC14C1E108-C_9
C1E108-D_45
10
C90B
39
C90B
C1E108-D_27
C1E108-D_26
SP62613
C90BSBE01B WH-BU WK 1.0
C90B 31C90B32C90B33
91-FA17 BK-RD WK 0.5029
C90B
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve
.
Water-in-Fuel Sensor
.1E807.Mass Air Flow (MAF) Sensor
.
Pre DPF Exhaust Gas Temperature Sensor
.Post DPF Exhaust Gas Temperature Sensor
ENGINEPOWERGEENGINEPOWERGEEENGINEPOWERGWHEEL ARCH
.
Fuel Metering Valve
VE AGN OGVE713AGN OGVE713AGN OGVE713AGN-OG.
Diesel Particulate Filter (DPF) Differential Pressure Sensor
_.Heated Oxygen Sensor (HO2S)
.Fuel Vaporizer System Fuel Pump
.Fuel Vaporizer System Glow Plug
.Fuel Heater
.Reversing Lamp Switch
.Clutch and Clutch Field Coil
.Generator
303-14C-10 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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Crankshaft Position (CKP) Sensor—D (G1336726)
123
6M5T-14A464-FCA
C1E711-D
TO CRANKSHAFT POSITION SENSOR
HARNESS 12A690 A_RE135A GN-BN WK 0.50 G
D_VE711A YE-VT WK 0.50 G
LE135A GY-VT WK 0.50 G
Diesel Particulate Filter (DPF) Differential Pressure Sensor (G1337085)
123
XW4T-14A464-FB
C1E749
TO DIFFERENTIAL PRESSURE SENSOR
HARNESS 12A690 LE147A BN-BU WK 0.50 G RE147A WH-BU WK 0.50 G
VE713A GN-OG WK 0.50 G
Engine Coolant Temperature (ECT) Sensor—D (G1336729)
12
6M5T-14A464-FBA
C1E810-D
TO ENGINE COOLANT TEMP SENSOR
HARNESS 12A690 VE716A YE WK 0.50 G RE141AC BN-GN WK 0.50G
Engine Oil Pressure (EOP) Switch—C (G1336725)
12
6M5T-14A464-HBA
HARNESS 12A690 TO OIL PRESSURE SWITCH C1ET46-C 0.50WK
BU-BN
CE908A
Fuel Rail Pressure (FRP) Sensor—A (G1336731)
123
6M5T-14A464-CCA
HARNESS 12A690 TO FUEL RAIL PRESSURE SENSOR C1E727-A G0.50WK
BU-BN
VE727A
G0.50WK
GN-VT
RE238A
G
0.50WKGY
LE238A
201

1.0 Kuga
303-14C- 14
303-14C-14
.
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Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

Powertrain Control Module (PCM)—E (G1330922)
Pre DPF Exhaust Gas Temperature Sensor (G1343274)
12
XW4T-14A464-AJB
C1E747
TO EGT UPSTREAM SENSOR
HARNESS 12A690 VE722A BN WK 0.50 G RE146A VT-OG WK 0.50 G
Post DPF Exhaust Gas Temperature Sensor (G1343275)
12
XW4T-14A464-AHB
HARNESS 12A690 TO EGT DOWNSTREAM SENSOR C1E748 G0.50WK
YE-GY
VE726A G0.50WK
GY-VT
RE145A
303-14C- 17
303-14C-17
.
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Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

R21
R22
R20
R15
(F111= 5A: FOR C394 DIESEL ENGINE)
PCB SHOULD BE ABLE TO ACCEPT THE LOAD IF F119 IS CHANGED FROM 25A TO 30A
(F111=15 A: FOR GAS ENGINE)
KEYLESS GO/KEYLESS VEHICLETO PASSENGER DOOR MODULE
TO DRIVER DOOR MODULETO BACKLITE SW STATUS
NOTE2
NOTE4
NOTE2
NOTE1 1/2(R26/R27)
1/2 (R
2
1/2 (R29/R30)
PCB
1/2 (R26/R27) 1/2 R25
15
TO AC SW, EATC, SSCD
FROM LIGHT SW / AUTO LIGHT
FROM LIGHT SWITCH
LUGGAGE COMPARTMENT LIGHTING TO WIPER MOTOR HIGH
TO IGNITION FOR EJB FROM IGNITION SWITCH POS 15 DTRL RESISTOR WIREFROM FRONT JUNCTION BOX
TO LIGHT SWITCH VBAT DTRL / PARK LT CLUSTER
DATA LINK CONN.
TO RIGHT LOW BEAM LAMP
TO LEFT LOW BEAM LAMP
TO RIGHT HIGH BEAM LAMP
TO LEFT HIGH BEAM LAMP KEYLESS VEHICLE
LH RH RL RR DOOR LATCH
DD LATCH / F FLAP
POWER GND
TO DOOR LATCH LOCK
TO DOOR LATCH UNLOCK
30 (1)
*
FROM BUSBAR 1(F3 60A)
FROMBUSBAR1(F360A)
TO WIPER GROUND
1/2 (R23/R24)
FRONT FOOTWELL LAMPS RKE / DVD PLAYER
TRAILER TOW MODULE/LUGGAGE COMP PWR PNTELECTRONIC MODULE(DPF,PAM(FAP))
DTRL RESISTOR WIRE
TO FUEL PUMP MOTOR FUEL CUT OFF SWITCH
POSITION LIGHT SWBACKUP LAMP SWITCH
AUTOLAMP OR DTRL INDICATOR
AUTOLAMP
HEATED BACKLITE RELAY
REAR WIPERBATTERY SAVER
FUEL PUMP STATUS
FRONT WIPER HIGH SPEED
FRONT WIPER LOW SPEEDHEADLIGHT LOW BEAMHEADLIGHT HIGH BEAMDOOR UNLOCK RELAYDOOR LOCK RELAYDEADLOCK RELAYDD & FF UNLOCK RELAY
ELECTRONIC SIGNALELECTRONIC POWERELECTRONIC POWER.
IGNITION
FRONT WIPER FAST SW
HEATED BACKLITE SWITCH
ELECTRO. PART
HW SPEC FOR FUNC.OF THE BOX SEE
CCM ONLY
BP02
+10A
F103+15A
F111
C102C96
+20A
F129
C96
+10A
F113+
F102 10A
+20A
F126
C103
+20A
F135
C1-5
C1-1C1-3
C1-2.LF10
R15
C96
+20A
F134+25A
F133
C100
LF36
.RW03
.RW03
.
C102C96C96C96C96C100C100C100C102C102C102
+
F139 10A
+
F140 10A
. LF38
C100C100C102C102C100C98C100C100C100C100C100
+15A
F142
C102C96C96
. E608 R19
C103C102
+25A
F119
C96
LF37
.
+15A
F143
+
F106 20A
C102
+
F107 10A
Central Junction Box (CJB)
)
.
)))
Daytime Running Lamps (DRL) Relay
Headlamp High Beam RelayRW03Windshield Wiper Intermittent Wipe RelayeeRlRelayaaeRelayaeRelayaRelayyaWindsh
..AutolampR
Fuel Pump Relay
Headlamp Low Beam Relay
700-01-4 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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TO AWD MODULESPARE LSRD COIL 1SPAREPP
LSRDCOIL1
TO MINI LIFTGATE RELEASE MOTORTOMINILIFTGA
TEAA
RELEA
SEMOTOR
SPARE LSRD COIL 1POWER MIRROR
TO LEFT SIDE TURN LAMP
TO RIGHT SIDE TURN LAMP
TO RIGHT REAR TURN LAMP TO LEFT REAR TURN LAMP STOP LT SW
TO INTERIOR LIGHTS
= FET HALF BRIDGE= FET
TO RIGHT FRONT TURN LAMP
TO RESTRAINTS MODULE IGN SUPPLY
TO ACCELERATION PEDAL SENSOR TO HEATER CONTROL HEAD CLUSTER & PATS
PARK AID / DPF MODULE
WIPER WASH SW IGN SUPPLY TO FOG LIGHTS
BACKUP LTS
POWER WINDOWS
TO HEATED SEATS FRONT COOLING UNIT
HEATED WASHER JETS
TO ALARM HORN
TO LEFT FRONT TURN LAMP
TO DOME LAMPS GND
IGNITION OVERLOAD RELAY 15I(COIL) BLOWER MOTOR RELAY
HEADLAMP WASHER RELAY
TO HEATED WINDSCREEN RELAYS
TO HEATED WINDSCREEN SW STATUS
TO SUNROOFPTC HEATER
ADJUSTABLE PEDALS
SUNROOF / RAIN SENSOR /DVD PLAYER
= RELAY DRIVER or SMALL CURR
VEHICLE HORN (USA PROTECT)VEHICLEHORN(USAPROTECT)
TO INTRUSION SENSOR
TO TAILGATE / TRUNKLID RELEASE MOTOR
C394
SPARE
SPARE SPARE
FROM BACKLITE SW
FROM AC REQUEST SW
15I
FROM DOOR LATCH FROM DOOR LATCH
FROM DOOR LATCH
15
FROM WIPER / WASHER SWITCH
FROM WIPER / WASHER SWITCH
FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH FROM WIPER FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH FROM HAZARD SW FROM STALK SWITCH
FROM STALK SWITCH FROM DOOR LATCHS
FROM DOOR LATCHS
FROM DOOR LATCH FROM HOOD AJAR SW
FROM DOOR LATCHS FROM DOOR LATCHS
FROM TAILGATE LATCHSPARE LSI2SPARE
DTRL
TO PCM
LIGHT SW FROM IGNITION OVERLOAD RELAY 15ITO IGNITION FOR EJB FROM IGNITION SWITCH POS 15
FROM HEATED WINDSHILD SWSPAREPPSPAREPP
LSI2
SPAREPPSPAREPPFROM TAILGATE REL. SWITCH EXTERNAL FROM TAILGATE AJAR SW
+10A
F122+10A
F141+
F127 25A
+10A
F100+
F116 20A
+15A
F132+
F115 7.5A
+10A
F114
C102C96C99C99C99C99C103C103C99C99C103C103C99C103C99C103C96C103C103C103C103C103
C102C102C102C102C96C100C102C102
C96
C96C100
+
F121 20A
C100
+10A
F110
C102C98C100
+10A
F130
C100
+10A
F138
C96
C103C103C95C99C99C99
C100C100C100
C103C95
VEHICLE HORNPTC HEATERGLOBAL CLOSING
HEATED WINDSCREEN RELAYHEADLAMP WASHER RELAYBLOWER MOTOR RELAYIGNITION OL RELAYSPAREADJ PEDALSINTERIOR LIGHTSSPARE HS RELAY DRIVER
TAILGATE RELEASE
TURN SIGNAL LAMPS RIGHTTURN SIGNAL LAMPS LEFTALARM ACTIVATION HORNIS POWERSPAREHCSV RELAY
FRONT WIPER INTERMITANT DATA3FRONT WIPER INTERMITANT DATA2FRONT WIPER INTERMITANT DATA1
FRONT WIPER FAST SWFRONT WIPER SLOW SW
FRONT WIPER PARK POSITIONREAR WIPER INTERVAL SWFRONT WIPER INTERVAL SW
AC REQUEST SWDOOR AJAR SW RRDOOR AJAR SW RLDOOR AJAR SW PASSDOOR AJAR SW DRIVERHAZARD WARNING SWTURN LAMP SW RHTURN LAMP SW LHHEATED BACKLITE SW
SPARE
HEATED WINDSHIELD SWANTITHEFT INHIBIT SWTAILGATESW EXTERNALTAILGATE AJAR SWUNLOCK SW FL FRLOCK SW FL FRRESET SW FL FRSET SW FL FRHOOD AJAR SWSPARE LSI2SPARE
HSI SPARE SW
IGNITION
TAILGATE IN TAILGATE RELEASE
ELECTRONIC PART OF THE BOX
SEE HARDWARE SPEC FOR FUNCTIONALITYBP0
+
F136 15A
C99C99
C100C103C95C102C100C98C103C95C103C95C95C95C98C103C98C100C96C96C100C100C96C96
+20A
F128
C100C100
Cen
700-01-6 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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.C985
TO DOSING MODULE(DPF SYSTEM)
.C622
TO PARKING AID MODULE
.TO LUGGAGE COMPARTMENT POWER POINT C602
.C463
TO C394 RIGHT REAR TURN SIGNAL LAMP
.TO C394 RIGHT REAR TAIL/STOP LAMP C474
.TO C394 FUEL PUMP
.TO C394 RIGHT REAR FOG LAMP
.TO C394 I5 FUEL PUMP
.TO C394 I5 DECOS (PEM)
BK
31-GN10
31-RE43 BK8
16
1
2
2
C7343WBK
31-RG2E
WBK
31-LF24B
WBK
31-LG19
WBK
31-HA28A
C436231-LD31 BKW
3C7396C736
31-RE31 BKW
31-RG2F BKW
700-03-14 D-Pillar RH Ground Point—RHD 4WD/RHD FWD
2011.0 Kuga (G1246664)
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Communications Network - LocalInterconnect Network (LIN)
Bus—RHD 4WD/RHD
FWD............................................. 418-00
Communications Network - Mid-Speed (MS) Controller
Area Network (CAN)
Bus—LHD 4WD/LHD
FWD............................................. 418-00
Communications Network - Mid-Speed (MS) Controller
Area Network (CAN)
Bus—RHD 4WD/RHD
FWD............................................. 418-00
Compact Disc (CD) Changer ....................................... 415-01
Cooling Fan—2.5L Duratec (147kW/200PS) - VI5...................700-00
Cooling Fan—2.0L Duratorq-TDCi (100kW/136PS)
- DW.............................................700-00
Cooling Fan—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, Emission Requirements:
Stage V........................................700-00
Cooling Fan Motor...........................303-03
Cooling Fan Relay...........................303-03
Courtesy and Demand Lighting—LHD 4WD/LHD
FWD, Vehicles Without: Door
Module ......................................... 417-02
Courtesy and Demand Lighting—LHD 4WD/LHD
FWD, Vehicles With: Door
Module ......................................... 417-02
Courtesy and Demand Lighting—RHD 4WD/RHD
FWD, Vehicles Without: Door
Module ......................................... 417-02
Courtesy and Demand Lighting—RHD 4WD/RHD
FWD, Vehicles With: Door
Module ......................................... 417-02
Crankshaft Position (CKP) Sensor....................................... 303-14A
Crankshaft Position (CKP) Sensor—D ................................. 303-14CData Link Connector
(DLC)............................................ 418-00
Daytime Running Lamps (DRL)............................................ 417-04
Daytime Running Lamps (DRL) Relay ............................................ 417-04
Defrost Vent/Register Blend Door Actuator ........................................ 412-01
Diagnostics ...................................... 418-00
Diesel Particulate Filter (DPF) Differential Pressure
Sensor....................................... 303-14C
Direct Current/Alternating Current (DC/AC) Inverter..........................310-01
D-Pillar LH Ground Point—LHD 4WD/LHD FWD............................700-03
D-Pillar LH Ground Point—RHD 4WD/RHD FWD...........................700-03
D-Pillar RH Ground Point—LHD 4WD/LHD FWD............................700-03
D-Pillar RH Ground Point—RHD 4WD/RHD FWD...........................700-03
Driver Air Bag Module...................501-20B
Driver Door Latch.............................501-14
Driver Door Lock Control Switch ........................................... 501-11
Driver Door Module (DDM)...........................................419-10
Driver Door Module (DDM)...........................................419-10
Driver Heated Seat Module ......................................... 501-10
Driver Heated Seat Module ......................................... 501-10
Driver Heated Seat Switch ...........................................501-10
Driver Safety Belt Buckle Switch........................................ 501-20A
Driver Safety Belt Pretensioner .............................. 501-20A
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver

Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Seat.......................................501-10
Driver Side Air Bag Module ....................................... 501-20B
2011.0 Kuga
Index
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Luggage Compartment PowerOutlet Socket................................501-12
Manifold Absolute Pressure and Temperature (MAPT)
Sensor....................................... 303-14A
Manifold Absolute Pressure and Temperature (MAPT)
Sensor—A................................. 303-14C
Mass Air Flow (MAF) Sensor....................................... 303-14A
Mass Air Flow (MAF) Sensor....................................... 303-14B
Mass Air Flow (MAF) Sensor....................................... 303-14B
Mass Air Flow (MAF) Sensor—C ................................. 303-14C
Navigation System...........................415-01
Navigation System Module ......................................... 415-01
Parking Aid—Vehicles Without: Parking Aid Camera.....................413-13
Parking Aid—Vehicles With: Parking Aid Camera.....................413-13
Parking Aid Camera Module—A................................... 413-13
Parking Aid Camera Module—B................................... 413-13
Parking Aid Camera Module—C................................... 413-13
Parking Aid Module..........................413-13
Parking Aid Module..........................413-13
Parking Aid Module..........................413-13
Parking Aid Switch...........................413-13
Parking Brake Switch.......................206-05
Parking Brake Switch.......................206-05
Parking Lamps.................................417-01
Passenger Air Bag Deactivation (PAD) Switch..............................501-20B
Passenger Air Bag Module ....................................... 501-20B
Passenger Door Latch.....................501-14
Passenger Door Module (PDM) ........................................... 419-10
Passenger Door Module (PDM) ........................................... 419-10
Passenger Door Window Control Switch ........................................... 501-11
Passenger Heated Seat Module ......................................... 501-10
Passenger Heated Seat Module ......................................... 501-10Passenger Heated Seat
Switch ...........................................501-10
Passenger Safety Belt Buckle Switch........................................ 501-20A
Passenger Safety Belt Buckle Switch........................................ 501-20A
Passenger Safety Belt Pretensioner .............................. 501-20A
Passenger Side Air Bag Module ....................................... 501-20B
Passenger Side Air Curtain Module ....................................... 501-20B
Passenger Side Impact Sensor....................................... 501-20B
Positive Crankcase Ventilation (PCV) Valve...............................303-08B
Positive Crankcase Ventilation (PCV) Valve Heater
Element ......................................303-08A
Post DPF Exhaust Gas Temperature
Sensor....................................... 303-14C
Power Distribution - Battery Junction Box (BJB).......................700-01
Power Distribution - Central
Junction
Box (CJB)......................700-01
Power Door Locks—LHD 4WD/LHD FWD, Vehicles
Without: Remote Keyless Entry
(RKE)........................................... 501-14
Power Door Locks—LHD 4WD/LHD FWD, Vehicles
Without: Remote Keyless Entry
(RKE)........................................... 501-14
Power Door Locks—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Door Locks—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Door Locks—2.0L Duratorq-TDCi (100kW/136PS)
- DW, LHD 4WD/LHD FWD,
Vehicles With: Remote Keyless
Entry (RKE)..................................501-14
Power Door Locks—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
2011.0 Kuga
Index
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PAGE 13 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS