catalytic converter FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-10 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalytic Converter Differential Pressure Sensor (G1230381)
123
XW4T-14A464-FB
HARNESS 12A690 TO DIFFERENTIAL PRESS SENSOR C640 G
0.50
WKWH-VT8-RJ50
G
0.50WKBN-WH9-RJ50
G
0.50WKYE-VT7-RJ50
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14B- 14
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-14
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

4WD/RHD FWD, Emission
Requirements: Stage
V...................................................700-00
Battery Ground Point.......................700-03
Battery Saver Relay.........................414-01
Blower Motor....................................412-01
Blower Motor....................................412-01
Blower Motor Control Module ......................................... 412-01
Blower Motor Relay.........................412-01
Blower Motor Resistor.....................412-01
Brake Pedal Position (BPP) Switch........................................ 303-14A
Brake Pedal Position (BPP) Switch........................................ 303-14B
Brake Vacuum Pump.......................206-07
Brake Vacuum Switch......................206-07
Catalyst Monitor Sensor....................................... 303-14A
Catalytic Converter Differential Pressure Sensor........................303-14B
Cellular Phone Microphone .................................. 415-01
Center Register Air Discharge Temperature Sensor.....................412-01
Center Register Air Discharge Temperature Sensor.....................412-01
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Charging System—2.5L Duratec (147kW/200PS) - VI5...................414-02
Charging System—2.0L Duratorq-TDCi (100kW/136PS)
- DW.............................................414-02
Cigar Lighter....................................501-12
Cigar Lighter....................................501-12
Cigar Lighter and Power Points........................................... 700-02
Climate Control—LHD 4WD/LHD FWD, Vehicles Without: Air
Conditioning ................................. 412-01
Climate Control—RHD 4WD/RHD FWD, Vehicles
Without: Air
Conditioning ................................. 412-01Climate Control—2.5L Duratec
(147kW/200PS) - VI5, LHD
4WD, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW, LHD 4WD/LHD FWD,
Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW, RHD 4WD/RHD FWD,
Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD,
2011.0 Kuga
Index
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FORD KUGA 2011.0MY WIRING DIAGRAMS