fuel FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

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Electronic Engine Controls - 2.0LDuratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-14B
Electronic Engine Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V 303-14C
Automatic Transmission/Transaxle Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD 307-01A
Automatic Transmission/Transaxle - Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD 307-01B
Automatic Transmission/Transaxle External Controls 307-05
Manual Transmission/Transaxle, Clutch and
Transfer Case Four-Wheel Drive Systems 308-07
Exhaust System Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel 309-00
Fuel System - General Information Fuel Tank and Lines 310-01
Speed Control 310-03
GROUP 4 Electrical
Climate Control System
Climate Control 412-01
Auxiliary Climate Control 412-02
Instrumentation and Warning Systems Instrument Cluster 413-01
Horn 413-06
Warning Devices 413-09
Parking Aid 413-13
Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator
414-02
Information and Entertainment Systems Information and Entertainment System 415-01
Lighting Exterior Lighting 417-01
Interior Lighting 417-02
Daytime Running Lamps (DRL) 417-04
Electrical Distribution Module Communications Network 418-00
Electronic Feature Group Anti-Theft - Active 419-01
Multifunction Electronic Modules 419-10
GROUP 5 Body and Paint
Body and Paint
Rear View Mirrors 501-09
Seating 501-10
Glass, Frames and Mechanisms 501-11
Instrument Panel and Console 501-12
Handles, Locks, Latches and Entry Systems 501-14
Wipers and Washers 501-16
Safety Belt System 501-20A
Supplemental Restraint System 501-20B
GROUP 7 General Wiring
Information
Wiring Information
General Information 700-00
Fuse and Relay Information 700-01
Power Distribution 700-02
Grounding Strategy 700-03
Electrical Connectors 700-04
Index
2011.0 Kuga
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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Automatic Transmission/TransaxleAutomatic Transmission/TransaxleVehicles With: 5-Speed Automatic Transaxle -AW55 AWD......................................................................\
..........................................307-01A
Automatic Transmission/TransaxleVehicles With: 6-Speed Automatic Transaxle - 6DCT450, LHD 4WD/RHD 4WD.....................................................................\
...........307-01B
Automatic Transmission/Transaxle External Controls...................................................307-05
Manual Transmission/Transaxle, Clutch and Transfer Case Four-Wheel Drive Systems.................................................................\
...........................308-07
Exhaust System Exhaust System2.0L Duratorq-TDCi (DW) Diesel.........................................................309-00
Fuel System - General Information Fuel Tank and Lines...................................................................\
....................................310-01
Speed Control.................................................................\
...............................................310 -03
2011.0 Kuga
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SECTION 303-04A Fuel Charging and Controls— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04A-2
Fuel Injector 1 ........................................................................\
.............................................
303-04A-2
Fuel Injector 2 ........................................................................\
.............................................
303-04A-2
Fuel Injector 3 ........................................................................\
.............................................
303-04A-2
Fuel Injector 4 ........................................................................\
.............................................
303-04A-2
Fuel Injector 5 ........................................................................\
.............................................
303-04A-3
Fuel Pump Driver Module (FPDM) ........................................................................\
.............
303-04A-3
Throttle Body ........................................................................\
..............................................
303-04A-1
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A- 1
.
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Fuel Injector 1 (G1226698)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 1 C771 S1.5
WKBK-WH91S-RL10S1.5WKGN-WH15-RL10
Fuel Injector 2 (G1226699)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 2 C772 S1.5
WKBK-YE91S-RL11S1.5WKGN-YE15-RL11
Fuel Injector 3 (G1235901)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 3 C773 S1.5
WKBK-BU91S-RL12S1.5WKGN-BU15-RL12
Fuel Injector 4 (G1235899)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 4 C774 S1.5
WKBK-OG91S-RL13S1.5WKGN-RD15-RL13
Fuel Injector 5 (G1235900)
12
XW43-14A464-AAA
C775
TO FUEL INJECTOR C CYL 4
HARNESS 12A690
15-RL14GN-YER21.0
91S-RL12BK-BUR20.75
201

1.0 Kuga
303-04A- 2
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A-2
.
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Fuel Pump Driver Module (FPDM) (G1246047)
345
21
2S7T-14A464-EA
C739
TO DECOS (PEM)
HARNESS 14014
31-RE31BKWA1.515S-RG2FGN-OGWA1.531S-RG2FBK-RDWA1.5
15S-RE31GN-OGWA1.5
49-RE31BU-YEWA0.75
Throttle Body (G1226700)
52
3
14
6
2L1T-14A464-YA
C589
TO ELECTRONIC THROTTLE ACTUATOR
HARNESS 12A690 32-RG3 WH-BU R2 0.75 G
91S-RG3 BK-OG R2 0.75 G 8-RG3 WH-BU R2 0.75 G
15S-RG3 GN-RD R2 0.75 G 9-RG3 BN-BU R2 0.75 G 33-RG3 YE-BU R2 0.75 G
303-04A-
3
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A-3
.
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SECTION 303-04B Fuel Charging and Controls -
Turbocharger
— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04B-2
Turbocharger Variable Vane Actuator ........................................................................\
.........
303-04B-2
Wastegate Control Valve ........................................................................\
............................
303-04B-1
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 1
.
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Turbocharger Variable Vane Actuator (G1246048)
12
6M5T-14A464-HBA
HARNESS 12A690 TO VARIABLE TURBO CONTROL C790 G
0.75
WKBK-BU91S-RL50CG
0.75WKGN-BU15-RL50C
Wastegate Control Valve (G1226702)
12
6M5T-14A464-GBA
C929
TO TURBO CONTROL VALVE
HARNESS 12A690
15-RL22BUWE0.75
91-RL22GYWE0.75
201

1.0 Kuga
303-04B- 2
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B-2
.
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SECTION 303-04C Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04C-2
Fuel Heater ........................................................................\
.................................................
303-04C-2
Fuel Injection Pump ........................................................................\
....................................
303-04C-2
Fuel Injector 1 ........................................................................\
.............................................
303-04C-2
Fuel Injector 2 ........................................................................\
.............................................
303-04C-2
Fuel Injector 3 ........................................................................\
.............................................
303-04C-2
Fuel Injector 4 ........................................................................\
.............................................
303-04C-3
Fuel Metering Valve ........................................................................\
....................................
303-04C-3
Fuel Pressure Regulator ........................................................................\
.............................
303-04C-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C- 1
.
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