heater FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

SECTION 303-04C Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04C-2
Fuel Heater ........................................................................\
.................................................
303-04C-2
Fuel Injection Pump ........................................................................\
....................................
303-04C-2
Fuel Injector 1 ........................................................................\
.............................................
303-04C-2
Fuel Injector 2 ........................................................................\
.............................................
303-04C-2
Fuel Injector 3 ........................................................................\
.............................................
303-04C-2
Fuel Injector 4 ........................................................................\
.............................................
303-04C-3
Fuel Metering Valve ........................................................................\
....................................
303-04C-3
Fuel Pressure Regulator ........................................................................\
.............................
303-04C-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C- 1
.
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Fuel Heater (G1226708)
12
6M5T-14A464-FBA
HARNESS 12A690 TO FILTER HEATER C945 0.75
WKGN-RD15S-PE8B
0.75WKBK31-PE8B
Fuel Injection Pump (G1226709)
12
56
34
3M5T-14A464-DGA
C734
TO FUEL PUMP DW10
HARNESS 14014
9-GA7EBN-RDWA0.50
8-GA7EWH-RDWA0.50
8-GA25WH-BUWA0.50
31-RG2EBKWA1.5
15S-RG2EGN-OGWA1.5
Fuel Injector 1 (G1226698)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 1 C771 S1.5
WKBK-WH91S-RL10S1.5WKGN-WH15-RL10
Fuel Injector 2 (G1226699)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 2 C772 S1.5
WKBK-YE91S-RL11S1.5WKGN-YE15-RL11
Fuel Injector 3 (G1235901)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 3 C773 S1.5
WKBK-BU91S-RL12S1.5WKGN-BU15-RL12
201

1.0 Kuga
303-04C- 2
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-2
.
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SECTION 303-04D Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04D-2
Fuel Injector 1 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 2 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 3 — B ........................................................................\
.....................................
303-04D-3
Fuel Injector 4 — B ........................................................................\
.....................................
303-04D-3
Fuel Metering Valve ........................................................................\
....................................
303-04D-3
Throttle Body — C........................................................................\
......................................
303-04D-3
Fuel Heater — A ........................................................................\
.........................................
303-04D-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-1
.
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Fuel Injector 4—B (G1336742)
Fuel Metering Valve (G1336745)
12
6M5T-14A464-BBA
HARNESS 12A690 TO INLET METERING VALVE C1E518 G1.0WK
GN-WH
CBB12EC G1.0WK
GN-VT
CE153A
Throttle Body—C (G1336746)
4
3
2
1
5
AV6N-14A464-GA
HARNESS 12A690
TO THROTTLE BODY C1E137-C G0.50WK
YE-VT
CE412C
G0.50WK
BU-WH
LE428B G
0.50WKGY
VE820B G0.50WK
YE-VT
RE427BC G0.50WK
BU-GN
CE426C
Fuel Heater—A (G1336748)
12
6M5T-14A464-CBA
HARNESS 12A690 TO FILTER HEATED ELEMENT C1E232-A 1.5WK
VT-OG
CBB14A
1.5WK
BK-GN
GD129C
303-04D- 3
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-3
.
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Glow Plug 1 (G1240684)
1
92BG-14463-GJA
C857
PRE GLOW HEATER ELEMENT 1
HARNESS 14K106 15S-RD15D GN-OG WK 2.5
Glow Plug 2 (G1240685)
1
92BG-14463-GJA
C856
PRE GLOW HEATER ELEMENT 2
HARNESS 14K106 15S-RD15C GN-OG WK 2.5
Glow Plug 3 (G1240686)
1
92BG-14463-GJA
C855
PRE GLOW HEATER ELEMENT 3
HARNESS 14K106 15S-RD15B GN-OG WK 2.5
Glow Plug 4 (G1240687)
1
92BG-14463-GJA
C854
PRE GLOW HEATER ELEMENT 4
HARNESS 14K106 15S-RD15A GN-OG WK 2.5
Glow Plug Relay (G1279922)
2011.0 Kuga
303-07B-
2
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-2
.
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SECTION 303-08A Engine Emission Control— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08A-2
Positive Crankcase Ventilation (PCV) Valve Heater Element .............................................
303-08A-1
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-
1
.
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Positive Crankcase Ventilation (PCV) Valve Heater Element (G1230344)
12
6M5T-14A464-GBA
HARNESS 12A690 TO CRANK CASE VENTILATION-HEATER ELEMENT C550 0.75
R2GN-WH15-RD210.75R2BK-WH91-RD21
201

1.0 Kuga
303-08A- 2
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.PJB (F141 10A)
.PJB (BACKUP LAMPS)
ENGINE GND
ENGINE GND
M66 MT
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
1C864
G2GC86C86
1
2
ET47
31-LG28 BK R2 0.75
0.75R2
GN-YE
15S-LG3C90 10
39
C90
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
Reversing Lamp Switch
303-14A-5 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

ENGINE GND
ENGINE GND
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
303-14A-11 Engine Control—Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, LHD 4WD
2011.0 Kuga (G1313075)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.PJB (F141 10A)
.PJB (BACKUP LAMPS)
ENGINE GND
ENGINE GND
M66 MT
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
1C864
G2GC86C86
1
2
ET47
31-LG28 BK R2 0.75
0.75R2
GN-YE
15S-LG3C90 10
39
C90
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
Reversing Lamp Switch
303-14A-17 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, RHD 4WD
2011.0 Kuga (G1313078)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS