starter motor FORD KUGA 2011 1.G Wiring Diagram Workshop Manual
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Page 59 of 655
SECTION 303-06A Starting System— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-06A-2
Starting System — LHD 4WD ........................................................................\
....................
303-06A-4
Starting System — RHD 4WD ........................................................................\
....................
ELECTRICAL CONNECTORS 303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Relay ........................................................................\
...............................................
303-06A-1
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06A-
1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 61 of 655
.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-3 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 63 of 655
.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-5 Starting System—RHD 4WD
2011.0 Kuga (G1313066)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 64 of 655
Starter Motor (G1235956)
1
3M5T-14463-BNA
C109
TO STARTER MOTOR
HARNESS 14A280 PIN 1 => 30-BB10B RD 35.0 WK + 30-BA6B RD 35.0 WK 30-BB10 RD FLR9 25.0 + 30-BA6 RD FLR9 25.0
Starter Motor (G1235957)
1
91AG-14A464-EAA
C120
TO STARTER MOTOR
HARNESS 12A690
50-BB12GYWK1.5
Starter Relay (G1313035)
201
1.0 Kuga
303-06A- 6
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06A-6
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 65 of 655
SECTION 303-06B Starting System— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-06B-2
Starter Motor ........................................................................\
...............................................
303-06B-2
Starter Motor ........................................................................\
...............................................
303-06B-1
Starting System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-06B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 66 of 655
Starter Motor (G1235956)
1
3M5T-14463-BNA
C109
TO STARTER MOTOR
HARNESS 14A280 PIN 1 => 30-BB10B RD 35.0 WK + 30-BA6B RD 35.0 WK 30-BB10 RD FLR9 25.0 + 30-BA6 RD FLR9 25.0
Starter Motor (G1235957)
1
91AG-14A464-EAA
C120
TO STARTER MOTOR
HARNESS 12A690
50-BB12GYWK1.5
201
1.0 Kuga
303-06B- 2
Starting System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-06B-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 67 of 655
SECTION 303-06C Starting System— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-06C-2
Starting System — LHD 4WD/LHD FWD ........................................................................\
...
303-06C-4
Starting System — RHD 4WD/RHD FWD ........................................................................\
..
ELECTRICAL CONNECTORS 303-06C-6
Starter Motor ........................................................................\
...............................................
303-06C-1
Starting System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-06C-1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 69 of 655
.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
20
C15521C118 15
160.35
WA
GY-OG
2-AB36B0.35
WA
WH-GN
1-AB36B
C215 92
1-AB36B WH-GN WA 0.352-AB36B GY-OG WA 0.35
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
.Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06C-3 Starting System—LHD 4WD/LHD FWD
2011.0 Kuga (G1313069)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 71 of 655
.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
14401
14014
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C11220 C1559
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
.Radio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
.Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
3PK08Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06C-5 Starting System—RHD 4WD/RHD FWD
2011.0 Kuga (G1313070)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Page 72 of 655
Starter Motor (G1235956)
1
3M5T-14463-BNA
C109
TO STARTER MOTOR
HARNESS 14A280 PIN 1 => 30-BB10B RD 35.0 WK + 30-BA6B RD 35.0 WK 30-BB10 RD FLR9 25.0 + 30-BA6 RD FLR9 25.0
201
1.0 Kuga
303-06C- 6
Starting System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-06C-6
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS