turbo FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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PAGE 1 OF 2

GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-04B Fuel Charging and Controls -
Turbocharger
— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04B-2
Turbocharger Variable Vane Actuator ........................................................................\
.........
303-04B-2
Wastegate Control Valve ........................................................................\
............................
303-04B-1
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 1
.
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Turbocharger Variable Vane Actuator (G1246048)
12
6M5T-14A464-HBA
HARNESS 12A690 TO VARIABLE TURBO CONTROL C790 G
0.75
WKBK-BU91S-RL50CG
0.75WKGN-BU15-RL50C
Wastegate Control Valve (G1226702)
12
6M5T-14A464-GBA
C929
TO TURBO CONTROL VALVE
HARNESS 12A690
15-RL22BUWE0.75
91-RL22GYWE0.75
201

1.0 Kuga
303-04B- 2
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B-2
.
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SECTION 303-04E Fuel Charging and Controls -
Turbocharger
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04E-2
Turbocharger Variable Vane Position Sensor .....................................................................
303-04E-1
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
303-04E- 1
.
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Turbocharger Variable Vane Position Sensor (G1230331)
2
3
1
3M5T-14A464-RCA
2 3
1
HARNESS 12A690 TO TURBO POSITION SENSOR(GY) C984 0.50
WKYE-BK7-RL220.50WKBN-YE9-RL22
0.50WKWH-BK8-RL22
201

1.0 Kuga
303-04E-2
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
303-04E-2
.
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SECTION 303-04F Fuel Charging and Controls -
Turbocharger
— 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS)
- DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04F-2
Turbocharger Variable Vane Actuator ........................................................................\
.........
303-04F-2
Turbocharger Variable Vane Position Sensor .....................................................................
303-04F-1
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04F- 1
.
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Turbocharger Variable Vane Actuator (G1336752)
12
6M5T-14A464-KBA
HARNESS 12A690 TO VGT ACTUATOR C1E432 G0.50WK
WH-OG
VE814A
G0.50WK
BU-OG
RE814A
Turbocharger Variable Vane Position Sensor (G1336753)
123
6M5T-14A464-ACA
HARNESS 12A690 TO VGT TURBO POSITION SENSOR C1E825 G0.50WK
VT-BN
VE825A
G
0.50WKYE
LE437A
G
0.50WKGY
RE437A
201

1.0 Kuga
303-04F-2
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04F-2
.
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.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-3 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-5 Starting System—RHD 4WD
2011.0 Kuga (G1313066)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS