Transmission FORD KUGA 2011 1.G Workshop Manual

40.Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163607en2008.50 Kuga8/2011
307-01- 66
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 66
GENERAL PROCEDURES
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Halfshaft Seal LH
Special Tool(s)303-293
Remover, Crankshaft Seal
21143
Special Tool(s)308-203
Installer, Differential Double
Lip Seal
16066
Removal
1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Special Tool(s): 303-293
303-293303-293
E114366
Installation
1.Special Tool(s): 308-203
308-203308-203
E114367
2.Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163610en2008.50 Kuga8/2011
307-01- 67
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 67
REMOVAL AND INSTALLATION
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Halfshaft Seal RH
Special Tool(s) / General Equipment308-784
Installer, Halfshaft Seal
E115803
Special Tool(s) / General EquipmentFlat-bladed screwdriver
Removal
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Removal).
3. General Equipment: Flat-bladed screwdriver
E114368
Installation
1.Special Tool(s): 308-784
308-784308-784
E114369
2.Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Installation).
3. Refer to: Transfer Case Fluid Level Check
(307-07 Transfer Case - Vehicles With:
5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle -
6DCT450, General Procedures).
G1183024en2008.50 Kuga8/2011
307-01- 68
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 68
REMOVAL AND INSTALLATION
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Main Control Valve Body
Removal
1.Refer to: Transmission Fluid Pan (307-01
Automatic Transmission/Transaxle - Vehicles
With: 5-Speed Automatic Transaxle - AW55
AWD, Removal and Installation).
2. NOTE: Note the position of the electrical
connectors.
E115690
3. CAUTION: Make sure that no component falls off during removal.
NOTE: Note the different lengths of the bolts.
E115691
x2
4.
E115692
G1163642en2008.50 Kuga8/2011
307-01- 69
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 69
REMOVAL AND INSTALLATION
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Installation
1. NOTE:Use new seals.
E115692
2. CAUTION: Make sure that the
components are installed to the position
noted before removal.
NOTE: Make sure that the selector lever is in
the neutral (N) position.
NOTE: Use a new seal.
NOTE: Only tighten the bolts finger tight at this
stage.
E115691
x2
3. Torque: 10Nm
E115693
1
3
7
5
2
8
6
4
G1163642en2008.50 Kuga8/2011
307-01- 70
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 70
REMOVAL AND INSTALLATION
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4. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.
Torque: 10Nm
E115690
5.Refer to: Transmission Fluid Pan (307-01
Automatic Transmission/Transaxle - Vehicles
With: 5-Speed Automatic Transaxle - AW55
AWD, Removal and Installation).
G1163642en2008.50 Kuga8/2011
307-01- 71
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 71
REMOVAL AND INSTALLATION
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Output Shaft Speed (OSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. WARNING: Be prepared to collect escaping fluid.
E115345
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115253
G1163635en2008.50 Kuga8/2011
307-01- 72
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 72
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Torque Converter Seal
Special Tool(s) / General Equipment303-293
Remover, Crankshaft Seal
21143
Special Tool(s) / General Equipment308-095
Installer, Input Shaft Bearing
16038
Round-Ended Steel Rule
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Removal).
2.
E115423
3. Special Tool(s): 303-293
303-293303-293
E115424
G1163637en2008.50 Kuga8/2011
307-01- 73
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 73
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
1.Special Tool(s): 308-095
308-095308-095
E115425
2.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115465
3. CAUTIONS:
Take extra care not to damage the seal.
Make sure that the specified installation
depth is achieved.
General Equipment: Round-Ended Steel Rule
14 mm14 mm
E115422
4. Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Installation).
G1163637en2008.50 Kuga8/2011
307-01- 74
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 74
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL