418 FORD KUGA 2011 1.G User Guide

Communications Network
Special Tool(s) / General Equipment
Terminal Probe Kit
418-S035Digital multimeter
The Ford approved diagnostic tool
Inspection and Checking
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical
or electrical damage.
NOTE: Ensure correct locking of wiring harness
connectors.
Visual Inspection Chart Electrical
- Fuse(s)
- Wiring harness - Connector
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible)
before proceeding to the next step.
4. If the cause is not visually evident, verify the symptom and refer to the diagnostic tab within
the Ford approved diagnostic tool. G1055035en
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Module Communications Network
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SECTION 418-01 Module Configuration
VEHICLE APPLICATION:
2008.50 Kuga
PAGE
CONTENTS
GENERAL PROCEDURES
418-01-2
Module Configuration ..........................................................................................................
418-01-3
Programmable Module Installation ..................................................................................... 418-01-1
Module Configuration
418-01-1
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Module Configuration
Activation
1.
Install the most up-to-date software version in
the integrated diagnostic system (IDS).
2. In IDS, select the "Module reprogramming"
submenu in the "Module programming" menu
tool box and then follow the instructions.
3. Transfer a new software version (if available)
to the powertrain control module (PCM) using
IDS, if a module-reprogramming of the PCM
may be required in the case of engine running
concerns.
4. Following installation of a wheel/tire
combination, for which the tire-tread
circumference does not correspond to that of
standard tires, the tire size must be changed in
the PCM using IDS. Therefore select the
"Programmable parameters" submenu and enter
the corresponding tire size under the "tire size"
menu item. G1158256en
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Module Configuration
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Programmable Module Installation
Activation
5.
Install the most up-to-date software version in
IDS.
6. If, before replacing a module, it was not possible
to read out the vehicle-specific data using the
integrated diagnostic system (IDS) (the module
to be replaced does not respond) then, during
programming of the new module, the
vehicle-specific data must be entered manually
via a selection list in IDS or via a code which
can be obtained from the Technical Hotline.
7. In order to program, select the "Install
programmable module" submenu in the "Module
programming" menu tool box and then follow
the instructions.
8. The following modules must be programmed
after replacement:
•
• Anti-lock braking system module (ABS)
• Audio system module (ACM)
• CD player (CDP)
• Driver's door control unit (D-DCU)
• Passenger's door control unit (P-DCU)
• Rear left door control unit (RL-DCU)
• Rear right door control unit (RR-DCU)
• Electrical power steering (EPS)
• Generic Display Module (GDM) (vehicles
with DVD navigation system with
touchscreen)
• Generic electronic module (GEM)
• Headlamp control module (HCM) (vehicles with gas discharge headlamps)
• Instrument cluster (IC)
• Navigation system (NAV) (vehicles with navigation system)
• Parking aid module(PAM)
• Powertrain control module (PCM)
• Restraint control module (RCM)
• Rear entertainment system module (RETM) (vehicles with rear seat entertainment
system)
9. In order to configure the PCM, select the
"Programmable parameters" submenu in the
"Module programming" menu tool box and then
follow the instructions.
10. For vehicles with anti-lock braking system and
electronic stability program, these must also be configured using IDS following replacement of
the lateral acceleration sensor, yaw rate sensor
or pressure sensor. Configuration is performed
in the "Programmable parameters" menu tool
box.
G1158258en
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Module Configuration
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SECTION 418-02 Wiring Harnesses
VEHICLE APPLICATION:
2008.50 Kuga
PAGE
CONTENTS
DIAGNOSIS AND TESTING
418-02-2
Wiring Harness...................................................................................................................
418-02-2
Inspection and Verification..................................................................................................
REMOVAL AND INSTALLATION 418-02-4
Passenger Compartment Wiring Harness..........................................................................
418-02-24
Instrument Panel Wiring Harness.......................................................................................
418-02-37
Engine Compartment Wiring Harness................................................................................ 418-02-1
Wiring Harnesses
418-02-1
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Wiring Harness
General Equipment
Ford approved diagnostic tool
Inspection and Verification
1. Verify the customer concern. 2. Check the electrical connectors for security,
damage and incorrect connection. If the
electrical connectors are broken, damaged or
incorrectly connected, repair or replace the
components as required. TEST the system for
normal operation before proceeding to the next
step. 3. Disconnect the electrical connectors and check
for the following:
• Moisture in the connector due to misaligned, damaged or missing seals.
• Contamination from leaking fluids in the region of the connector. • Damaged or oxidised connector pins.
•
Disengaged connector pins (this can be checked
by carefully pressing on the individual pins).
4. If any of the conditions listed are present, repair or replace the components as required. TEST
the system for normal operation before
proceeding to the next step. G1021921en
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Wiring Harnesses
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1.
Wiring harness.
2. Component.
5. Check the wiring harness for the following:
• Incorrect routing or installed too tightly.
• Pinched or kinked sections.
• Chafed insulation.
• Security and orientation of retaining clips.
• Damage in areas where the wiring harness is subjected to noise, vibration and harshness
(NVH). For example, transmission or suspension
systems.
6. If any of the conditions listed are present, repair or replace the components as required. TEST
the system for normal operation. If the concern
persists, REFER to the digital multimeter
function of the Ford approved diagnostic tool to
check the integrity of the wiring harness and
electrical connectors. G1021921en
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Wiring Harnesses
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REMOVAL AND INSTALLATION 28.
E101749
E101750

36.
On both sides.
Refer to: B-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
37. On both sides.
Refer to: C-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
38. On both sides.
Refer to: D-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation). 39.
Refer to: Loadspace Trim Panel LH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
Refer to: Loadspace Trim Panel RH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
40. Remove the rear lamps.
41. On both sides.
Refer to: Front Seat (501-10 Seating, Removal
and Installation).
42. Refer to: Rear Seat Backrest (501-10 Seating,
Removal and Installation).
43. Refer to: Rear Seat Cushion (501-10 Seating,
Removal and Installation).
44. G1065595en
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Wiring Harnesses
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50.
Torque: 12 Nm
51.
G1065595en
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Wiring Harnesses
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